Sorter Uses Cardboard To Organize Card Hoard

January 26, 2019 by 13 Comments

If you collect trading cards of any kind, you know that storage quickly becomes an issue. Just ask [theguymasamato]. He used to be really into trading cards, and got back into it when his kids caught the bug. Now he’s sitting on 10,000+ cards that are largely unorganized except for a few that made it into sleeve pages.  They tried to go through them by hand, but only ended up frustrated and overwhelmed. Then he found out about [Michael Portera]’s Pi-powered LEGO card sorter and got all fired up to build a three-part system that feeds cards in one by one, scans them, and sorts them into one of 22 meticulously-constructed cardboard boxes.

[theguymasamato]’s card sorter is the last stop for a card after the feeder has fed it in from the pile and the scanner has scanned it. The sorter lazy Susans around on a thrust bearing, which is driven by a 3D printed drive wheel attached to a stepper. The stepper is controlled with an Arduino.

Here’s where it gets crazy: the drive wheel and timing belt are made from the flutes of corrugated cardboard. As in, he used that wavy bit in the middle as gear teeth. Every one of those cardboard teeth is fortified with wood glue, a time-consuming process he vows to never repeat. Instead, [theguymasamato] recommends using shims to shore them up as he did in the card feeder. The whole thing was originally going to be made from cardboard. It proved to be too mushy to support the thrust bearing, so [theguymasamato] switched to MDF.

Right now, the sorter is homed via button press, but future plans for the device include an IR break beam switch. We’re excited for the scanner and can’t wait to see the whole system put together. While [theguymasamato] works on that, position yourself past the break to watch the build video.

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3D Printed Microscope Stage Offers Precise Movement

January 26, 2019 by 8 Comments

3D printing isn’t something you would usually associate with a high precision device, but this one shows that it can be used to create rather intricate things when needed. The Openflexure is a microscope stage that offers a mechanical stage that can be maneuvered precisely. The optics can be swapped out so it uses anything from a webcam to a very high-powered 100x magnification lens, but still move the stage smoothly and precisely. It can be driven by turning a knob or by three small motors. The plan is that the motors will eventually be driven by the software that is being written for the device.

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7-Segment Display Is 3D Printed And Hand Cranked

January 26, 2019 by 17 Comments

[Peter Lehnér] has designed a brilliant 7-segment flip-segment display that doesn’t really flip. In fact, it doesn’t use electromagnets at all. This one is 3D printed and hand cranked. It’s a clever use of a cam system to set the segments for each digit (0-9) makes it a perfect entry in the Hackaday 3D Printed Gears, Pulleys, and Cams contest.

We find the nomenclature of these displays to be a bit confusing so let’s do a quick rundown. You may be most familiar with flip-dot displays, basically a dot-matrix grid of physical pixels that are black on one side and brightly colored (usually chartreuse) on the other. We saw a giant flip-dot display at CES four years ago. Akin to flip-dots are flip-segment displays which do the same thing but with segments of a digit rather than dots. We featured a 3D printed version of these last week. The common aspect of most flip displays is an electromagnet used to change the state of the dot or segment.

The version [Peter] designed gets rid of the magnets and coils, replacing them with mechanical logic instead. Each segment sits in a track on the frame of the digit. When slid to one position it is hidden by the bezel, in the other position it slides into view. A cleverly designed set of cams move the segments at each of 10 positions. The animated graphic here shows three cams which are responsible for moving just two of the segments. More cams are added to complete assembly, a process shown in the second half of the demo video found below.

We’re delighted to see this as an entry in the contest and can’t wait to see what kind of gear, cam, or pully scheme is built into your projects!

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Macintosh API Comes To Linux, Android

January 26, 2019 by 32 Comments

Unlike DOS, early versions of Windows, and most *nixes, the classic Mac operating system is weird. Contained in the ROM are subroutines to draw windows, pop up dialog boxes, and other various tasks purely related to the UI. On other systems, this would be separate from the BIOS, but in your Mac from the 80s, everything is baked into the ROM and hidden deep in the operating system. This has caused many problems for emulation; you can’t emulate an old Mac without a ROM or without a real installation of the operating system. Where BeOS — a cool but entirely forgettable operating system — has an Open Source reimplementation of the programming API, there’s nothing like that for a computer that at one point had a ten percent market share. This is weird, and we’ve all been waiting for someone to come up with an Open Source reimplementation of the Macintosh Toolbox, the API that’s responsible for everything from LoadRunner to Shufflepuck.

Now that day has finally come. The Advanced Mac Substitute is an API-level reimplementation of the classic Mac OS. You can now run classic Mac apps on Linux and Android without using an Apple ROM or Apple system software.

The Advanced Mac Substitute (AMS) is a project from [Josh Juran] to run old (pre-OS 7) Mac software without an Apple ROM. For the last twenty years, Macintosh emulators have required Apple ROMs and/or installation media because the API calls will redirect to the ROM. Unlike other emulation projects, the AMS does not attempt to emulate the hardware, except for the 68k processor. It simply launches directly into an application with the frontend being a generic bitmap terminal. This means there is no OS to speak of, but that also means we finally get flatpak for the classic Mac OS.

AMS is still in the very early phases of development; keyboards don’t work on some systems, and it doesn’t work on the latest versions of MacOS at all. Additionally, there’s no support for System 7 applications. That said, this is an excellent advance in the state of Macintosh emulation. If you’d like an example of how cool this could be, go play some Oregon Trail and tell me how awesome playing Shufflepuck or Glider on a webpage would be.

Restoring A Forgotten Dot-Matrix Printer

January 26, 2019 by 15 Comments

Dot matrix printers are the dinosaurs that won’t go extinct. They are not unlike a typewriter with the type bars behind the ink ribbon replaced by a row of metal pins controlled by solenoids, each pin being capable of printing a single pixel. At their best they could deliver a surprising level of quality, but their sound once heard is not forgotten, because it was extremely LOUD.

[Wpqrek] bought an old dot-matrix printer, a Commodore MPS 803. Sadly it didn’t live up to the dot-matrix reputation for reliability in that it didn’t work, some of its pins weren’t moving, so he set to on its repair. Behind each of those pins was a solenoid, and after finding a crack in the flexible ribbon to the head he discovered that some of the solenoids were open-circuit. On dismantling the head it became apparent that the wires had detached themselves from the solenoids, so he very carefully reattached new wires and reassembled the unit. Of course, he had no replacement for the flexible ribbon, so he made a replacement with a bundle of long lengths of flexible hook-up wire. This hangs out of the top of the printer as it follows the carriage, but for now it keeps the device working.

Dot-matrix printers are a favourite for our readership. Among others, we’ve seen another Commodore get the Python treatment, as well as an Apple capable of printing in full colour.

This Beer Keg Is A Side Car

January 25, 2019 by 17 Comments

Bikes are a great way to get around. They’re cheap compared to cars and can be faster through city traffic, and you can get some exercise at the same time. The one downside to them is that the storage capacity is often extremely limited. Your choices are various bags strapped to the bike (or yourself), a trailer, or perhaps this bicycle side car made from a beer keg.

Sidecars are traditionally the realm of motorcycles, not bicycles, but this particular bike isn’t without a few tricks. It has an electric motor to help assist the rider when pedaling. With this platform [Laura Kampf] has a lot of potential. She got to work cutting the beer keg to act as the actual side car, making a hinged door to cover the opening. From there, she fabricated a custom mount for the side car that has a custom hinge, allowing the side car to stay on the road when the bike leans for corners.

For those unfamiliar, [Laura] is a master welder with a shop located in Germany. We’ve seen some of her work here before, and she also just released a video showing off all of her projects for the last year. If you’re an aspiring welder, or just like watching a master show off her craft, be sure to check those out or go straight to the video below.

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Pocket Forth Invades Your TI Calculator

January 25, 2019 by 7 Comments

TI certainly have certainly seen off rivals such as HP or Casio to capture the lion’s share of the calculator market. The TI-84 is a real staple, and with as many units as there are out there, hacking them is a given. However, selecting an operating system for the machine can be a hassle. TI-OS is proprietary and doesn’t really want to let you do everything you’d like to. There are alternatives, but many of them won’t let you easily use your calculator to be — well — a calculator.

[Siraben] has zkeme80 which is essentially ANS Forth (mostly) with extensions for the TI hardware. You can easily extend the system, of course, because it is Forth. You can also use the machine for its intended purpose easily.

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