DIY Vacuum Table Enhances PCB Milling

January 28, 2019 by 18 Comments

CNC milling a copper-clad board is an effective way to create a PCB by cutting away copper to form traces instead of etching it away chemically, and [loska] has improved that process further with his DIY PCB vacuum table. The small unit will accommodate a 100 x 80 mm board size, which was not chosen by accident. That’s the maximum board size that the free version of Eagle CAD will process.

When it comes to milling PCBs, double-sided tape or toe clamps are easy solutions to holding down a board, but [loska]’s unit has purpose behind its added features. The rigid aluminum base and vacuum help ensure the board is pulled completely flat and held secure without any need for external fasteners or adhesives. It’s even liquid-proof, should cutting fluid be used during the process. Also, the four raised pegs provide a way to reliably make double-sided PCBs. By using a blank with holes to match the pegs, the board’s position can be precisely controlled, ensuring that the back side of the board is cut to match the front. Holes if required are drilled in a separate process by using a thin wasteboard.

Milling copper-clad boards is becoming more accessible every year; if you’re intrigued by the idea our own [Adil Malik] provided an excellent walkthrough of the workflow and requirements for milling instead of etching.

Ben Krasnow At Supercon: Making Alien Technology In Your Own Shop

January 28, 2019 by 25 Comments

Ben Krasnow has a vision of future electronics: instead of the present PCB-screwed-into-a-plastic-box construction, flexible circuits will be deposited straight onto the plastic body of the device itself, merging the physical object and its electronics. There is existing copper-on-plastic technology, but Ben’s got something novel that he presents in this talk that you could implement yourself. You might also want a display, or at least something to blink, so he’s also working on some electroluminescent technology to complement it. If you were wondering why Ben is so interested in silkscreening photopolymers right now, watching this talk will pull a lot of interesting threads together. Continue reading “Ben Krasnow At Supercon: Making Alien Technology In Your Own Shop” →

The Cyborgs Among Us: Exoskeletons Go Mainstream

January 28, 2019 by 39 Comments

Every technological advancement seems to have a sharp inflection point, a time before which it seems like any early adopters are considered kooks, but beyond which the device or service quickly becomes so mainstream that non-adopters become the kooky ones. Take cell phones, for example – I clearly remember a news report back in the 1990s about some manufacturers crazy idea to put a digital camera in a phone. Seemingly minutes later, you couldn’t buy a phone without a camera.

It seems like we may be nearing a similar inflection point with a technology far more complex and potentially far more life-altering than cameras in cell phones: powered exoskeletons. With increasing numbers of news stories covering advancements in exoskeletal assistants for the elderly, therapeutic applications for those suffering from spinal cord injuries and neurodegenerative diseases, and penetration into the workplace – including the battlefield – as amplifiers of human effort, it’s worth taking a look at where we are with exoskeletons before seeing someone using one in public becomes so commonplace as to go unnoticed.

Continue reading “The Cyborgs Among Us: Exoskeletons Go Mainstream” →

Raspberry Pi’s Latest Upgrade: The Compute Module 3+

January 28, 2019 by 65 Comments

We’ve become so used to the Raspberry Pi line of boards that have appeared in ever-increasing power capabilities since that leap-year morning in 2012 when the inexpensive and now ubiquitous single board computer was announced and oversold its initial production run. The consumer boards have amply fulfilled their mission in providing kids with a pocket-money computer, and even though they are not the most powerful in the class of small Linux boards they remain the one to beat.

The other side of the Pi coin comes with the industrial siblings of the familiar boards, the Compute Module. This is a version of the Pi meant to be built into other products, utilizing a SODIMM connector as the hardware interface. Today brings news of a fresh addition to that range: the Compute Module 3+.

As you might expect from the nomenclature this brings the Broadcom BCM2837B0 processor from the Raspberry Pi 3B+ to the barebones SODIMM-style Pi, but unexpectedly they have also made it available with a range of different size eMMC devices installed. In place of the 4 GB capacity of previous offerings are 8, 16, and 32 GB devices, with an intriguing new “lite” variant that has no onboard storage at all.

Perhaps the saddest thing from a Hackaday reader’s perspective is that as the Pi blog post notes due to commercial sensitivities they have little idea what products many of the Compute Modules they sell end up in — a mystery we’d really like to solve. No doubt there are some fascinating applications just waiting do be discovered by hardware hackers in a decade’s time as units enter the surplus market, but for now we’ll have to be content with community offerings. This stereoscopic camera is a recent one, or perhaps one of several handheld game consoles.

Automate Your Comfort Food Prep With An IoT Grilled Cheese Robot

January 28, 2019 by 22 Comments

What exactly qualifies as comfort food is very much in the palate of the comfortee. Grilled cheese may not work for everyone under every circumstance, but we’ll risk a bet that the gooey delicacy is pretty close to universal, especially when you’re under the weather.

But if you’re too sick to grill up your own and don’t have anyone to do it for you, this grilled cheese sandwich-making robot might be the perfect kitchen accessory. Dubbed “The Cheeseborg” and built as a semester project by [Taylor Tabb], [Mitchell Riek], and [Evan Hill] at Carnegie-Mellon University, the bot takes a few shortcuts that might rankle the grilled cheese purist. Chief among these is the use of a sandwich press rather than a plain griddle. We understand that this greatly simplifies the flipping problem, but to us the flipping, especially the final high arcing double backflip onto the sandwich plate, is all part of the experience. Yes, a fair number of sandwiches end up going to the dog that way, but that’s beside the point.

As realized, Cheeseborg feeds bread and cheese from stacks using a vacuum arm, sprays the grill with butter, and uses a motorized arm to push the uncooked sandwich into the press. At the peak of grilled perfection, the press opens and ejects the sandwich to a waiting plate. As an added bonus, the whole thing is Google Assistant enabled so you can beseech Cheeseborg to fix you a sandwich from your sick bed. See it in action below.

This is far from the first culinary robot to grace our pages. There was the recent CNC sausage bot, we’ve seen plenty of pancake bots, and even [Ben Krasnow] once automated cookie making.

Continue reading “Automate Your Comfort Food Prep With An IoT Grilled Cheese Robot” →

Drone Sightings, A New British Comedy Soap Opera

January 28, 2019 by 41 Comments

There’s a new soap opera that I can’t stop watching. Actually, I wish I could change the channel but this is unfortunately happening in real life. It’s likely the ups and downs of drone sightings would be too far fetched for fiction anyway.

If you aren’t British, maybe you will know a little of our culture through the medium of television. We don’t all live in stately homes like Downton Abbey of course, instead we’re closer to the sometimes comedic sets, bad lighting, and ridiculously complicated lives of the residents of Coronation Street or of Albert Square in Eastenders that you may have flashed past late at night on a high-number channel.

Our new comedy soap lacks the regional accents of Emmerdale or Hollyoaks, but has no less of the farce about it. Here at Hackaday we’ve brought you news of the UK’s peculiar habit of bad reporting and shoddy investigation of questionable drone sightings several times over the last year or two. Most recently we covered a series of events before Christmas that closed Gatwick, London’s second airport for several days over what turned out to be nothing of substance.

Unfortunately it didn’t end there. We’re back once more to catch up with the latest events down on the tarmac, and come away with a fresh set of reasonable questions unanswered by the popular coverage of the matter.

Continue reading “Drone Sightings, A New British Comedy Soap Opera” →

Polish Retro Silicon Brings This Computer To Life

January 28, 2019 by 12 Comments

It is an easy trap for us to write only about what we know when covering a topic, thus missing an entire facet of our subject matter. Take retrocomputing for example; we might write about American or Western European machines because we grew up with them, while completely ignoring the hardware being produced on the other side of the Iron Curtain.  Thus it’s fascinating to see [Marek Więcek]’s project, a single board retrocomputer employing a Polish clone of the Intel 8080.

With greater detail on a Polish-language forum (Google Translate), he tells a story of being given an MCY7880 CPU for his collection, only to wonder whether it could be made into a machine in its own right. As a clone of the 8080 this also required equivalents of the Intel bus controller and clock generator chips, which we are guessing must be the UCY74S405 and UCY7404 that he’s also sourced for the project.

The build is completed in true retro style with a maze of point-to-point wiring on the reverse of a protoboard, and he’s put a TinyBASIC interpreter port and 8251 UART on board as well as an 8255 triple parallel I/O port for some GPIO action. We love this computer, and appreciate the light it shines on an obscure corner of microprocessor history.

If Eastern European retrocomputing is your thing, here at Hackaday we’re lucky enough to number among our colleagues someone who’s something of an authority on the matter. [Voja Antonic] has entertained us with the tale of how he designed the Galaksija, Yugoslavia’s first home computer. Sadly though he did not use a Polish 8080 in his design.