Micro Chainsaw Gets A Much Needed Nitro Power Boost

April 10, 2018 by 25 Comments

When life hands you the world’s smallest chainsaw, what’s there to do except make it even more ridiculous? That’s what [JohnnyQ90] did when he heavily modified a mini-electric chainsaw with a powerful RC car engine.

The saw in question, a Bosch EasyCut with “Nanoblade technology,” can only be defined as a chainsaw in the loosest of senses. It’s a cordless tool intended for light pruning and the like, and desperately in need of the [Tim the Toolman Taylor] treatment. The transmogrification began with a teardown of the drivetrain and addition of a custom centrifugal clutch for the 1.44-cc nitro RC car engine. The engine needed a custom base to mount it inside the case, and the original PCB made the perfect template. The original case lost a lot of weight to the bandsaw and Dremel, a cooling fan was 3D-printed, and a fascinatingly complex throttle linkage tied everything together. With a fuel tank hiding in the new 3D-printed handle, the whole thing looks like it was always supposed to have this engine. The third video below shows it in action; unfortunately, with the engine rotating the wrong direction and no room for an idler gear, [JohnnyQ90] had to settle for flipping the bar upside down to get it to cut. But with some hacks it’s the journey that interests us more than the destination.

This isn’t [JohnnyQ90]’s first nitro rodeo — he’s done nitro conversions on a cordless drill and a Dremel before. You should also check out his micro Tesla turbine, too, especially if you appreciate fine machining.

Continue reading “Micro Chainsaw Gets A Much Needed Nitro Power Boost” →

Recharging Drones On The Go With A Supercharger

April 10, 2018 by 45 Comments

If Techcrunch is to be believed, our skies will soon be filled with delivery robots, ferrying tacos and Chinese food and Amazon purchases from neighborhood-area dispatch stations to your front door. All of this is predicated on the ability of quadcopters to rapidly recharge their batteries, or at the very least swap out batteries automatically.

For their Hackaday Prize entry, [frasanz], [ferminduaso], and [david canas] are building the infrastructure that will make delivery drones possible. It’s a drone supercharger, or a robot that grabs a drone, swaps out the battery, and sends it off to deliver whatever is in its cargo compartment.

This build is a droneport of sorts, designed to have a drone land on it, have a few stepper motors and movable arms spring into action, and replace the battery with a quick-change mechanism. This can be significantly more difficult than it sounds — you need to grab the drone and replace the battery, something that’s easy for human eyes and hands, but much harder for a few sensors and aluminum extrusion.

To change batteries, the team is just letting the drone land somewhere on a platform that’s a few feet square. Arms then move it, pushing the drone to the center, and a second arm then moves in to swap the battery. The team is using an interesting locking cam solution to clamp the battery to the drone. It’s much easier for a machine to connect than the standard XT-60 connector found on race quads.

Is this the project the world needs? Quite possibly so. Drones are going to be awesome once battery life improves. Until then, we’ll have to live with limited flight times and drone superchargers.

Continue reading “Recharging Drones On The Go With A Supercharger” →

Margaret Hamilton Takes Software Engineering To The Moon And Beyond

April 10, 2018 by 39 Comments

If you were to create a short list of women who influenced software engineering, one of the first picks would be Margaret Hamilton. The Apollo 11 source code lists her title as “PROGRAMMING LEADER”. Today that title would probably be something along the line of “Lead software engineer”

Margaret Hamilton was born in rural Indiana in 1936. Her father was a philosopher and poet, who, along with grandfather, encouraged her love of math and sciences. She studied mathematics with a minor in philosophy, earning her BA from Earlham College in 1956. While at Earlham, her plan to continue on to grad school was delayed as she supported her husband working on his own degree from Harvard. Margaret took a job at MIT, working under Professor Edward Norton Lorenz on a computer program to predict the weather. Margaret cut her teeth on the desk-sized LGP-30 computer in Norton’s office.

Hamilton soon moved on to the SAGE program, writing software which would monitor radar data for incoming Russian bombers. Her work on SAGE put Margaret in the perfect position to jump to the new Apollo navigation software team.

The Apollo guidance computer software team was designed at MIT, with manufacturing done at Raytheon. To say this was a huge software project for the time would be an understatement. By 1968, over 350 engineers were working on software. 1400 man-years of software engineering were logged before Apollo 11 touched down on the lunar surface, and the project was lead by Margaret Hamilton.
Continue reading “Margaret Hamilton Takes Software Engineering To The Moon And Beyond” →

Simple Mechanism Gives Support For SMT Assembly

April 10, 2018 by 15 Comments

With the fine work needed for surface-mount technology, most of the job entails overcoming the limits of the human body. Eyes more than a couple of decades old need help to see what’s going on, and fingers that are fine for manipulating relatively large objects need mechanical assistance to grasp tiny SMT components. But where it can really fall apart is when you get the shakes, those involuntary tiny muscle movements that we rarely notice in the real world, but wreak havoc as we try to place components on a PCB.

To fight the shakes, you can do one of two things: remove the human, or improve the human. Unable to justify a pick and place robot for the former, [Tom] opted to build a quick hand support for surface-mount work, and the results are impressive considering it’s built entirely of scrap. It’s just a three-piece arm with standard butt hinges for joints; mounted so the hinge pins are perpendicular to the work surface and fitted with a horizontal hand rest, it constrains movement to a plane above the PCB. A hole in the hand rest for a small vacuum tip allows [Tom] to pick up a part and place it on the board — he reports that the tackiness of the solder paste is enough to remove the SMD from the tip. The video below shows it in action with decent results, but we wonder if an acrylic hand rest might provide better visibility.

Not ready for your own pick and place? That’s understandable; not every shop needs that scale of production. But we think this is a great idea for making SMT approachable to a wider audience.

Continue reading “Simple Mechanism Gives Support For SMT Assembly” →

Reviewing The HBTool HB-019 Desoldering Iron: It Probably Won’t Shock You

April 10, 2018 by 38 Comments

This unholy lovechild of a cheap solder sucker and an even cheaper soldering iron is the HBTool HB-019 desoldering iron. It came to me for the princely sum of five pounds ($7). So for somewhere between the cost of a pint of foaming ale and the pub’s pie and mash I’d eat alongside it, what had I got?

Regular Hackaday readers will be familiar with my penchant for ordering cheap tools and other electronic gizmos from the usual suppliers of Far Eastern tech, and subjecting them to review for your entertainment and edification. Sometimes the products are so laughably bad as to be next-to-worthless, other times they show enough promise to be of use, and just occasionally they turn out to be a genuine diamond in the rough, a real discovery. This is no precious stone, but it still makes for an entertaining review. Continue reading “Reviewing The HBTool HB-019 Desoldering Iron: It Probably Won’t Shock You” →

The Forgotten Workstation: Sun JavaStation

April 10, 2018 by 56 Comments

These days, conversations about Java tend to center around Oracle and Google fighting it out in court. But back in 1996, Sun was the keeper of Java and promoted it heavily. They even released a diskless workstation that only runs Java applets. The Sun JavaStation was affectionately called the “Mr. Coffee” and [Cameron Gray] wants to show you how it worked and what’s inside of it.

A single screw frees the innards from the small case. Inside looks like a dense PC from the era, although the parts inside are a far cry from a typical PC. The CPU was a 110 MHz microSPARC II soldered directly to the motherboard. The four RAM slots could take up to 64 megabytes of PC RAM.

Continue reading “The Forgotten Workstation: Sun JavaStation” →

Leap Motion Announces Open Source Augmented Reality Headset

April 10, 2018 by 29 Comments

Leap Motion just dropped what may be the biggest tease in Augmented and Virtual Reality since Google Cardboard. The North Star is an augmented reality head-mounted display that boasts some impressive specs:

  • Dual 1600×1440 LCDs
  • 120Hz refresh rate
  • 100 degree FOV
  • Cost under $100 (in volume)
  • Open Source Hardware
  • Built-in Leap Motion camera for precise hand tracking

Yes, you read that last line correctly. The North Star will be open source hardware. Leap Motion is planning to drop all the hardware information next week.

Now that we’ve got you excited, let’s mention what the North Star is not — it’s not a consumer device. Leap Motion’s idea here was to create a platform for developing Augmented Reality experiences — the user interface and interaction aspects. To that end, they built the best head-mounted display they could on a budget. The company started with standard 5.5″ cell phone displays, which made for an incredibly high resolution but low framerate (50 Hz) device. It was also large and completely unpractical.

The current iteration of the North Star uses much smaller displays, which results in a higher frame rate and a better overall experience.  The secret sauce seems to be Leap’s use of ellipsoidal mirrors to achieve a large FOV while maintaining focus.

We’re excited, but also a bit wary of the $100 price point — Leap Motion is quick to note that the price is “in volume”. They also mention using diamond tipped tooling in a vibration isolated lathe to grind the mirrors down. If Leap hasn’t invested in some injection molding, those parts are going to make the whole thing expensive. Keep your eyes on the blog here for more information as soon as we have it!