A Compensated Thermocouple Amp, Ready For Arduino

March 15, 2018 by 14 Comments

When you want to measure temperature with an Arduino or other microcontrollers, there are a ton of options for sensors. Temperature chips and sensor modules abound, some with humidity sensors built-in and all with easy interfacing and an expansive supporting code library. But dip one of those sensors into, say, molten aluminum, and you’ve got a problem.

If you’re measuring something hot, you need a thermocouple. Trouble is, the signal from a thermocouple is pretty small, and needs amplification and compensation before being fed into the ADC of a typical microcontroller. Unable to find a commercial amp to meet his needs, [MonkHelios] built his own thermocouple amp for microcontrollers. The design is centered around an LTC2053 instrumentation amp, which does the job of converting the K-type thermocouple’s 40.6μV/°C output to a nicely scaled 10mV/°C range, just right for ADC consumption. He also thoughtfully included an LT1025 cold-junction compensator; thermocouple amps are referenced to 0°C, so the compensator measures the actual temperature of the cold end of the junction and scales the output accordingly. The whole amp is nicely laid out on a DIY single-sided PCB with meticulously applied solder mask — this is one of the nicest home-etched boards we’ve seen in a long time.

[Bil Herd] designed a similar thermocouple amp not too long ago himself, so you might check that out too.  Or maybe you need the basics of instrumentation amps? Our “Beyond Measure” series will get you started.

Carbon Augmented Spider Silk

March 15, 2018 by 22 Comments

Some of the creepy-crawlers under our feet, flitting through the air, and waiting on silk webs, incorporate metals into their rigid body parts and make themselves harder. Like Mega Man, they absorb the metals to improve themselves. In addition to making their bodies harder, silk-producing creatures like worms and spiders can spin webs with augmented properties. These silks can be conductive, insulating, or stronger depending on the doping elements.

At Italy’s University of Trento, they are pushing the limits and dosing spiders with single-wall carbon nanotubes and graphene. The carbon is suspended in water and sprayed into the spider’s habitat. After the treatment, the silk is measured, and in some cases, the silk is significantly tougher and surpasses all the naturally occurring fibers.

Commercial spider silk harvesting hasn’t been successful, so maybe the next billionaire is reading this right now. Let’s not make aircraft-grade aluminum mosquitoes though. In fact, here’s a simple hack to ground mosquitoes permanently. If you prefer your insects alive, maybe you also like their sound.

Thank you for the tip, [gippgig].

Get Together And Hack This Saturday At World Create Day!

March 15, 2018 by 1 Comment

Spend some time with the Hackaday Community in your area this weekend. There are more than 100 community organized meetups happening this Saturday for Hackaday World Create Day. Check the big map for one near you and click the “Join this event” button in the upper right of their events page to let them know you’re coming.

Sticker packs we’ve been sending out to local event organizers.

It’s always a blast to get together with friends new and old to work on a project you’ve been itching to build. Grab something from your work bench and have fun geeking out about it in the company of others. This is a great opportunity to get started on your 2018 Hackaday Prize entry. Brainstorm ideas for a project, get advice on your early build plans, and consider forming a team. Submit what you come up with this Saturday as your entry and improve upon it over the coming weeks.

Can you still sign up to host World Create Day? Of course! Fill out this form and we’ll get you set up right away.

If you simply can’t make it to a live event, you can still take part. Set aside time to hack and show off the stuff you’re working on through social media. We have a Tweetwall set up (great to put up on the projector during group meetups) which shares Tweets with the hashtag #WorldCreateDay.

Don’t Forget to Tell the Story of Your World Create Day

We’re on the lookout for cool stories and interesting hacks from your meetup so that we can feature them here on Hackaday. Last year we featured a number of meetups, like automated gardening in Cyprus and etching Robot PCBs in Osaka. There was also a roundup with baby guitar amps, power racing series, and Wacky Waving costume assembly. It’s truly a worldwide thing, here’s a roundup that spanned India, Austrailia, and the USA.

Take pictures, write about what goes one, and tag everything #WorldCreateDay so we have the info to report on your meetup!

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Building A Portable Solar-Powered Spot Welder: Nearly Practical!

March 15, 2018 by 18 Comments

Last time, we covered storing and charging a 3000 Farad supercapacitor to build a solar-powered, portable spot welder. Since then, I’ve made some improvements to the charging circuit and gotten it running. To recap, the charger uses a DC-DC buck converter to convert a range of DC voltages down to 2.6 V. It can supply a maximum of 5 A though, and the supercapacitor will draw more than that if allowed to.

Capacitor charge current decreases with time as the capacitor charges. Source: Hyperphysics

After some failed attempts, I had solved that by passing the buck converter output through a salvaged power MOSFET. A spare NodeMCU module provided pulse width modulated output that switched the MOSFET on for controlled periods of time to limit the charging current. That was fine, but a constant-voltage charger really isn’t the right way to load up a capacitor. Because the capacitor plates build up a voltage as it charges, the current output from a constant-voltage charger is high initially, but drops to a very low rate in the end.

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Reverse Engineer An X-Ray Image Sensor

March 15, 2018 by 19 Comments

If you think of a medical x-ray, it is likely that you are imagining a photographic plate as its imaging device. Clipped to your tooth by your dentist perhaps, or one of the infamous pictures of the hands of [Thomas Edison]’s assistant [Clarence Madison Dally].

As with the rest of photography, the science of x-ray imaging has benefited from digital technology, and it is now well established that your hospital x-ray is likely to be captured by an electronic imaging device. Indeed these have now been in use for so long that their first generation can even be bought by an experimenter for an affordable sum, and that is what the ever-resourceful [Lucy Fauth] with the assistance of [Jana Marie Hemsing], has done. Their Trophy DigiPan digital x-ray image sensor was theirs for around a hundred Euros, and though it’s outdated in medical terms it still has huge potential for the x-ray experimenter.

The write-up is a fascinating journey into the mechanics of an x-ray sensor, with the explanation of how earlier devices such as this one are in fact linear CCD sensors which track across the exposed area behind a scintillator layer in a similar fashion to the optical sensor in a flatbed scanner. The interface is revealed as an RS422 serial port, and the device is discovered to be a standalone unit that does not require any commands to start scanning. On power-up it sends a greyscale image, and a bit of Sigrok examination of the non-standard serial stream was able to reveal it as 12-bit data direct from the sensor. From those beginnings they progressed to an FPGA-based data processor and topped it all off with a very tidy power supply in a laser-cut box.

It’s appreciated that x-rays are a particularly hazardous medium to experiment with, and we note from their videos that they are using some form of shielding. The source is a handheld fluoroscope of the type used in sports medicine that produces a narrow beam. If you remember the discovery of an unexpected GameBoy you will be aware that medical electronics seems to be something of a speciality in those quarters, as do autonomous box carriers.

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A Tale Of Two Phases And Tech Inertia

March 15, 2018 by 101 Comments

What kind of power service is in the United States? You probably answered 120-volt service. If you thought a little harder, you might remember that you have some 240-volt outlets and that some industrial service is three phase. There used to be DC service, but that was a long time ago. That’s about it, right? Turns out, no. There are a very few parts of the United States that have two-phase power. In addition, DC didn’t die as quickly as you might think. Why? It all boils down to history and technological inertia.

Split Phase Power by Charles Esson CC-BY-SA 3.0

You probably have quite a few 120-volt power jacks in sight. It is pretty hard to find a residence or commercial building these days that doesn’t have these outlets. If you have a heavy duty electric appliance, you may have a 240-volt plug, too. For home service, the power company supplies 240 V from a center tapped transformer. Your 120V outlets go from one side to the center, while your 240V outlets go to both sides. This is split phase service.

Industrial customers, on the other hand, are likely to get three-phase service. With three-phase, there are three wires, each carrying the line voltage but out of phase with each other. This allows smaller conductors to carry more power and simplifies motor designs. So why are there still a few pockets of two-phase?

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Programming Linux Devices With Arduino And The Cloud

March 15, 2018 by 28 Comments

Back in the olden days, when the Wire library still sucked, the Arduino was just a microcontroller. Now, we have single board computers and cheap microcontrollers with WiFi built in. As always, there’s a need to make programming and embedded development more accessible and more widely supported among the hundreds of devices available today.

At the Embedded Linux Conference this week, [Massimo Banzi] announced the beginning of what will be Arduino’s answer to the cloud, online IDEs, and a vast ecosystem of connected devices. It’s Arduino Create, an online IDE that allows anyone to develop embedded projects and manage them remotely.

As demonstrated in [Massimo]’s keynote, the core idea of Arduino Create is to put a connected device on the Internet and allow over-the-air updates and development. As this is Arduino, the volumes of libraries available for hundreds of different platforms are leveraged to make this possible. Right now, a wide variety of boards are supported, including the Raspberry Pi, BeagleBone, and several Intel IoT boards.

The focus of this development is platform-agnostic and focuses nearly entirely on ease of use and interoperability. This is a marked change from the Arduino of five years ago; there was a time when the Arduino was an ATmega328p, and that’s about it. A few years later, you could put Arduino sketches on an ATtiny85. A lot has changed since then. We got the Raspberry Pi, we got Intel stepping into the waters of IoT devices, we got a million boards based on smartphone SoCs, and Intel got out of the IoT market.

While others companies and organizations have already made inroads into an online IDE for Raspberry Pis and other single board computers, namely the Adafruit webIDE and Codebender, this is a welcome change that already has the support of the Arduino organization.

You can check out [Massimo]’s keynote below.

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