DIY Linux Computer And 6LoWPAN Gateway

August 4, 2016 by 12 Comments

We toss together our own PCB designs, throwing in a microcontroller here or there. Anything more demanding than that, and we reach for a Raspberry Pi or BeagleBone (or an old Linksys router). Why don’t we just whip together a PCB for a small Linux computer? Because we don’t know how…but [Jonas] apparently does. And when we asked him why he did it, he replied “because I can!”

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His Ethernet-to-6LoWPAN gateway project is a small, OpenWRT-capable Linux computer in disguise. Rather than yet another Raspberry Pi project, he designed around an Atmel AT91SAM9G25 400 MHz CPU, and added some memory, Ethernet, and a CC2520 radio chip to handle the wireless side. It’s all done on a four-layer board, and hotplate/skillet reflowed. This seems temptingly like something within our reach. [Jonas] had access to X-ray machines to double-check his reflow work, which probably isn’t necessary, although it looks really cool.

When finished, the project will link together a 6LoWPAN network (probably home automation) and his home wired network. That makes this device a rival to something like Philips’ Hue Bridge, which was the subject of some controversy when they locked out other devices for a few days until they recanted. Indeed, in response to this, there’s been quite a lot of effort at hacking the firmware of the Hue device, just to stay on the safe side in case Philips plays shenanigans again.

Soon, that’s not going to be necessary. [Jonas]’s design is open from the ground up, and coupled with open software running on top of the OpenWRT router operating system, that’s the full stack. And that’s great news for folks who are thinking about investing in a home automation technology, but afraid of what happens then the faceless corporations decide to pull the plug on their devices.

Raspberry Pi 3 Gets USB, Ethernet Boot

August 4, 2016 by 64 Comments

The Raspberry Pi is a great computer, even if it doesn’t have SATA. For those of us who have lost a few SD cards to the inevitable corruption that comes from not shutting a Pi down properly, here’s something for you: USB Mass Storage Booting for the Raspberry Pi 3.

For the Raspberry Pi 1, 2, Compute Module, and Zero, there are two boot modes – SD boot, and USB Device boot, with USB Device boot only found on the Compute Module. [Gordon] over at the Raspberry Pi foundation spent a lot of time working on the Broadcom 2837 used in the Raspberry Pi 3, and found enough space in 32 kB to include SD boot, eMMC boot, SPI boot, NAND flash, FAT filesystem, GUID and MBR partitions, USB device, USB host, Ethernet device, and mass storage device support. You can now boot the Raspberry Pi 3 from just about anything.

The documentation for these new boot modes goes over the process of how to put an image on a USB thumb drive. It’s not too terribly different from the process of putting an image on an SD card, and the process will be streamlined somewhat in the next release of rpi-update. Some USB thumb drives do not work, but as long as you stick with a Sandisk or Samsung, you should be okay.

More interesting than USB booting is the ability for the Pi 3 to boot over the network. Booting over a network is nothing new – the Apple II could do it uphill both ways in the snow, but the most common use for the Pi is a dumb media player that connects to all your movies on network storage. With network booting, you can easily throw a Pi on a second TV and play all that media in a second room. Check out the network booting tutorial here.

How To Build Anything With Delrin And A Laser Cutter — Advanced Tricks

August 4, 2016 by 63 Comments

Everyone wants their prototypes to look polished, as opposed to looking like 3D-squirted weekend afterthoughts. The combination of Delrin and a Laser Cutter make this easy, especially if you learn a few tricks-of-the-trade that will make your assemply pop, both functionally and aesthetically.

Last time, we took a deep dive into fabbing parts with Delrin and a typical 40-watt laser cutter, and we discussed some of the constraints of the material. More recently, [Gerrit] gave us a close look at the material itself. It’s been about a year since our first post, but the list of tricks is far from complete.

If you’re just getting started in this domain, let me introduce you to two classic techniques for laser-cut prototypes: puzzle-piecing and the T-nut-slotting. While these techniques are tried-and-true, I hope, fearless reader, that they’ll leave you hungry for something cleaner, something more refined. If that’s the case, read on!

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When You Need A Scope, You Need A Scope

August 4, 2016 by 22 Comments

Sometimes there’s just no substitute for the right diagnostic tool. [Ankit] was trying to port some I2C code from an Arduino platform to an ARM chip. When the latter code wasn’t working, he got clever and wrote a small sketch for the Arduino which would echo each byte that came across I2C out to the serial line. The bytes all looked right, yet the OLED still wasn’t working.

Time to bring out the right tool for the job: a logic analyzer or oscilloscope. Once he did that, the problem was obvious (see banner image — Arduino on top, ARM on bottom): he misunderstood what the ARM code was doing and was accidentally sending an I2C stop/start signal between two bytes. With that figured, he was on the right track in no time.

We just ran an epic post on troubleshooting I2C, and we’ll absolutely attest to the utility of having a scope or logic analyzer on hand when debugging communications. If you suspect that the bits aren’t going where they’re supposed to, there’s one way to find out. It’s conceivable that [Ankit] could have dug his way through the AVR’s hardware I2C peripheral documentation and managed to find the status codes that would have also given him the same insight, but it’s often the case that putting a scope on it is the quick and easy way out.

Root Mean Square

August 4, 2016 by 67 Comments

The first time I was in school for electrical engineering (long story), I had a professor who had never worked in the industry. I was in her class and the topic of the day was measuring AC waveforms. We got to see some sine waves centered on zero volts and were taught that the peak voltage was the magnitude of the voltage above zero. The peak to peak was the voltage from–surprise–the top peak to the bottom peak, which was double the peak voltage. Then there was root-mean-square (RMS) voltage. For those nice sine waves, you took the peak voltage and divided by the square root of two, 1.414 or so.

You know that kid in the front of the class? They were in your class, too. Always raising their hand with some question. That kid raised his hand and asked the simple question: why do we care about RMS voltage? I was stunned when I heard the professor answer, “I think it is because it is so easy to divide by the square root of two.”

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Keytar Made Out Of A Scanner To Make Even The 80s Jealous

August 4, 2016 by 11 Comments

Do any of you stay awake at night agonizing over how the keytar could get even cooler? The 80s are over, so we know none of us do. Yet here we are, [James Cochrane] has gone out and turned a HP ScanJet Keytar for no apparent reason other than he thought it’d be cool. Don’t bring the 80’s back [James], the world is still recovering from the last time.

Kidding aside (except for the part of not bringing the 80s back), the keytar build is simple, but pretty cool. [James] took an Arduino, a MIDI interface, and a stepper motor driver and integrated it into some of the scanner’s original features. The travel that used to run the optics back and forth now produce the sound; the case of the scanner provides the resonance. He uses a sensor to detect when he’s at the end of the scanner’s travel and it instantly reverses to avoid collision.

A off-the-shelf MIDI keyboard acts as the input for the instrument. As you can hear in the video after the break; it’s not the worst sounding instrument in this age of digital music. As a bonus, he has an additional tutorial on making any stepper motor a MIDI device at the end of the video.

If you don’t have an HP ScanJet lying around, but you are up to your ears in surplus Commodore 64s, we’ve got another build you should check out.

Creo Arm Might Be The SCARA You’re Looking For

August 4, 2016 by 23 Comments

A SCARA (Selective Compliance Assembly Robot Arm) is a type of articulated robot arm first developed in the early ’80s for use in industrial assembly and production applications. All robotics designs have their strengths and their weaknesses, and the SCARA layout was designed to be rigid in the Z axis, while allowing for flexibility in the X and Y axes. This design lends itself well to tasks where quick and flexible horizontal movement is needed, but vertical strength and rigidity is also necessary.

This is in contrast to other designs, such as fully articulated arms (which need to rotate to reach into tight spots) and cartesian overhead-gantry types (like in a CNC mill), which require a lot of rigidity in every axis. SCARA robots are particularly useful for pick-and-place tasks, as well as a wide range of fabrication jobs that aren’t subjected to the stress of side-loading, like plasma cutting or welding. Unfortunately, industrial-quality SCARA arms aren’t exactly cheap or readily available to the hobbyist; but, that might just be changing soon with the Creo Arm.
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