Boston Dynamics Stretch Robot Trades Lab Coat For Work Uniform

March 31, 2021 by Roger Cheng 30 Comments

Boston Dynamics has always built robots with agility few others could match. While great for attention-getting demos, from outside the company it hasn’t been clear how they’ll translate acrobatic skills into revenue. Now we’re getting a peek at a plan in an interview with IEEE Spectrum about their new robot Stretch.

Most Boston Dynamics robots have been research projects, too expensive and not designed for mass production. The closest we got to date was Spot, which was offered for sale and picked up a few high profile jobs like inspecting SpaceX test sites. But Spot was still pretty experimental without an explicit application. In contrast, Stretch has a laser-sharp focus made clear by its official product page: this robot will be looking for warehouse jobs. Specifically, Stretch is designed to handle boxes up to 50 lbs (23 kg). Loading and unloading them, to and from pallets, conveyer belts, trucks, or shipping containers. These jobs are repetitive and tedious back-breaking work with a high injury rate, a perfect opportunity for robots.

But warehouse logistics aren’t as tightly structured as factory automation, demanding more adaptability than typical industrial robots can offer. A niche Boston Dynamics learned it can fill after releasing an earlier demo video showing their research robot Atlas moving some boxes around: they started receiving inquiries into how much that would cost. Atlas is not a product, but wheels were set in motion leading to their Handle robot. Learning from what Handle did well (and not well) in a warehouse environment, the designed evolved to today’s Stretch. The ostrich-like Handle prototype is now relegated to further research into wheeled-legged robots and the occasional fun dance video.

The Stretch preproduction prototypes visible in these videos lacks acrobatic flair of its predecessors, but they still have the perception and planning smarts that made those robots possible. Those skills are just being applied to a narrower problem scope. Once production models are on the job, we look forward to reading some work performance reviews.

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Skid Steer Robot Chassis Takes A Beating

March 26, 2021 by Lewin Day 5 Comments

[Engineering After Hours] wanted a highly maneuverable robot chassis with a tight turning radius. Skid steering seemed to be the perfect solution, but the available commercial options didn’t take his fancy. Thus, a custom build was the answer – with impressive results.

The build packs two large RC motors, one for each side, with each driving two wheels through a belt drive. This reduces the electronics required to the bare minimum for skid steering. It’s all assembled within a plasma-cut metal chassis which is more than tough enough to take some hard knocks.

One of the primary goals on the build was to eliminate the risk of vibrations and shock damaging the motors and gearboxes. Many off-the-shelf designs couple the wheels directly to gearbox output shafts, potentially damaging the expensive components over time. In this design, a separate bearing assembly is used to take the load from the wheels instead.

It’s a great example of how an engineering-first approach can build a sturdy ‘bot with a minimum of fuss. Outfitted with some fat off-road tyres the performance is impressive, with the ‘bot having no trouble tearing it up in mud, snow, and water.

We’ve seen other great builds from [Engineering After Hours] before, like the active aero RC build. Video after the break.

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Robot Arm Achieves Amazing Accuracy With Just Servos

March 19, 2021 by Lewin Day 13 Comments

While few of us need robotic arms in our daily life, they’re a popular build with makers. Often, the most accessible builds throw together some RC servos and 3D printed parts, with limited accuracy a consequence of the components chosen. [Adam Bäckström] decided to take such a design and push it to its limits, however, with astounding results.

Part of the “special sauce” that makes this arm so capable is the custom optical encoders installed in the servo motors themselves.

[Adam]’s first robot arm build was a major disappointment, when the servos he had purchased for the build turned out to be terrible at holding an angle. With limited funds, he elected to improve on what he had, learning much about precision control techniques along the way. [Adam] taught himself how to implement industrial strength control loops using hobby hardware, by implementing additional encoders into servos and taking into account velocity and torque in addition to just position. With a magnetic encoder on the servo output shaft and a tiny optical encoder hand-built for inside the motor itself, much higher accuracy is achievable by allowing the control system to compensate for backlash.

The results are stunning, with [Adam]’s robot arm able to move incredibly smoothly throughout its range of motion. Perhaps the best demonstration of this is the pencil demo, where the robot arm delicately threads a pencil lead through the tip of a mechanical pencil without breaking. We’d love to see these techniques implemented more often; we imagine they’d be a great addition to a build like this one. Video after the break.

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DIY B-Movie Robot Is A-OK

March 17, 2021 by Kristina Panos 12 Comments

While we certainly agree that “Devil Girl From Mars” is an attractive movie title, we have yet to see this apparent British B-movie delight for ourselves. If [Cory Collins]’ fantastic build of Chani, the lumbering, terrifying robot that accompanies the vinyl-clad and caped Devil Girl in question is any indication, we bet it’s delightfully bad.

[Cory] was able to faithfully reproduce Chani — lights, lumbering and all — for less than $50. This price tag does not include the vacuum former required to make the domed head, but hey, it’s an investment into future projects.

[Cory] started by dissecting an R/C stunt car from Harbor Freight and stringing the innards up to a 3D-printed walking mechanism that’s been modified to use gear-reduced motors so it walks more slowly. While Chani is stomping around on TPU treads, the LEDs from the R/C car’s headlights shine inside of its dome. Chani’s boxy body is a big paper sculpture that looks spot-on to us when compared to the movie’s trailer.

We love the way that Chani walks — it sort of dips and glides along in a forward-facing Moonwalk fashion. As you can see in the video below, [Cory] totally nailed the robot’s gait, and it’s hilarious to watch Chani’s little coolant hose-looking arms dangle and shake as he makes his slow and menacing way across the table. Stick around for some scary nighttime footage of Chani against a thunderstorm.

Want your robots to move more like movie robots? All you gotta do is use the right tools.

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Boxes.py Has Your Lasercut Box Needs Covered

March 10, 2021 by Elliot Williams 19 Comments

I needed something to test out a low-power laser cutter, and thought that some small cardboard boxes would fit the bill nicely, so off I went to scour the Interwebs for a quick-and-dirty finger-joint box generator. And the best of the best was to be found, drumroll please, on Hackaday.io. [Florian Festi]’s boxes.py not only has a sweet web interface, covers an absurd number of box styles, and includes kerf tests to ensure that your joints are tight, but it’s also written in easy-to-extend Python for when you have really particular needs.

But you won’t need to design anything of your own. There are already boxes with living hinges, boxes that fit 19″ racks, Eurorack skiff boxes with laser-cut mounting rails, and even a generic electronics project box with mounting ears for your PCB. Console2 has integrated clips on the rear service hatch.

You need a pentagonal prism with a round opening? What size? I guess a complete arcade-style console is technically a box. Naturally, there are also geartrains and even a robot arm design. Wait, what?

Each of the box designs is fully customizable, so it’s easy to make something like a box with customized dividers, where the different compartments are specified in a sweet text markup. [Florian]’s example box set for the game Agricola is amazing.

Underpinning the code is a LOGO-like finger-joint drawing routine. This makes it relatively easy to draw your own funny shapes, and have the hard work of thinking through the joining fingers taken care of by the computer. [Florian] seems open to taking pull requests for new box shapes, but I haven’t thought of one yet.

I can’t say enough about how cool boxes.py is, and most of the demo applications are worth a look on their own. This was an entry in the Hackaday Prize back in 2017, and it’s been growing and improving ever since. Way to go, [Florian] and Co.

Hackaday Links: March 7, 2021

March 7, 2021 by Dan Maloney 13 Comments

It’s March, which means Keysight is back in the business of giving away a ton of test gear. Keysight University Live starts on March 15, with daily events the first week followed by a string of weekly live events through April. We always enjoy these Keysight events; sure, they’re clearly intended to sell more gear, but the demos and tutorials are great, and we always learn a lot. There’s also a feeling of community that feels similar to the Hackaday community; just a bunch of electronics nerds getting together to learn and share. If you’re interested in that community, or even if you’re just looking for a chance to win something from the $300,000 pile of goodies, you’ll need to register.

There’s another event coming up that you’ll want to know about: the 2021 Open Hardware Summit. Because 2021 is the new 2020, the summit is being held virtually again, this year on April 9. Tickets are on sale now, and we’re told there are still plenty of Ada Lovelace Fellowships available to those who consider themselves to be a minority in tech. The Fellowship covers the full cost of a ticket; it usually covers travels costs too, but sadly we’re still not there yet.

Once we do start traveling again, you might need to plan more carefully if cities start following the lead of Petaluma, California and start banning the construction of gas stations. The city, about 40 miles (64 km) north of San Francisco, is believed to be the first city in the United States to ban new gas station construction. The city council’s decision also prevents gas station owners from expanding, reconstructing, or relocating existing gas stations. The idea is to create incentives to move toward non-fossil fuel stations, like electric vehicle charging stations and hydrogen fueling. Time will tell how well that works out.

Go home Roomba — you’re drunk. That could be what Roomba owners are saying after an update semi-bricked certain models of the robotic vacuum cleaners. Owners noted a variety of behaviors, like wandering around in circles, bumping into furniture, and inability to make its way back to base for charging. There’s even a timelapse on reddit of a Roomba flailing about pathetically in a suspiciously large and empty room. The drunken analogy only goes so far, though, since we haven’t seen any reports of a Roomba barfing up the contents of its dust bin. But we’re still holding out hope.

And finally, if you’re not exactly astronaut material but still covet a trip to space, you might luck out courtesy of Japanese billionaire Yusaku Maezawa. He’s offering to pay the way for eight people from around the world on a planned flight to the Moon and back in 2023. Apparently, Maezawa bought up all the seats for the flight back in 2018 with the intention of flying a group of artists to space. His thinking has changed, though, and now he’s opening up the chance to ~~serve as ballast~~ join the crew to pretty much any rando on the planet. Giving away rides on Starship might be a harder sell after this week’s test, but we’re sure he’ll find plenty of takers. And to be honest, we wish the effort well — the age of routine civilian space travel can’t come soon enough for us.

Hackaday Podcast 108: Eulogizing Daft Punk Helmets, Bitcoin Feeling The Heat, Squeezing Soft Robots, And Motorizing Ice Skates

March 5, 2021 by Mike Szczys 2 Comments

Hackaday editors Elliot Williams and Mike Szczys travel through the greatest hacks the week had on offer. Charge up your ice skates (literally) by adding spiked electric motors to push you across the frozen pond. If that’s too cold for early March, snuggle up with a good book under the warm light of a clever lamp made from a rotary-dial telephone. We discuss CAD and CAM in your browser, and a software tool to merge images with PCB gerber files. The episode wraps up with a discussion on the balance of quality versus speed when prototyping, and digesting the environmental impact of the Bitcoin network.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (~60 MB)