Badland Brawler Lets Arduino Tackle Terrain

January 27, 2019 by Al Williams 6 Comments

For an electronics person, building the mechanics of a robot — especially a robust robot — can be somewhat daunting. [Jithin] started with an off-the-shelf 4 wheel drive chassis to build an off-road Arduino robot he calls the Badland Brawler. The kit was a bit over $100, but as you can see in the video below, it is pretty substantial, with an enclosed frame and large mud tires.

The remaining parts include an Arduino, a battery, and a motor driver IC. The Arduino is one with WiFi (an MKR 1000, in fact) and there’s a phone app for controlling the robot.

Honestly, once you have the chassis taken care of, the rest is pretty easy. Of course, the phone app is a bit more effort, but you could replace it in a number of ways. Blynk, comes to mind, for example.

The motor drivers are easy to figure out. This would be a great platform for some sensors to allow for more autonomy. We liked how the frame had mount points for a lot of different boards and sensors and could hold everything, for the most part, inside. That’s probably a good idea for a robot which will be traversing rugged terrain.

If you do decide to roll your own app with Blynk, we’ve done it with a very different kind of robot. Four-wheel drive robots don’t have to be big, as we’ve seen in the past.

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Arduino And The Other Kind Of Homebrew

January 26, 2019 by Al Williams 17 Comments

Usually, when we are talking about homebrew around here, we mean building your own equipment. However, most other people probably mean brewing beer, something that’s become increasingly popular as one goes from microbreweries to home kitchen breweries. People have been making beer for centuries so you can imagine it doesn’t take sophisticated equipment, but a little automation can go a long way to making it easier. When [LeapingLamb] made a batch using only a cooler, a stock pot, and a propane burner, he knew he had to do something better. That’s how Brew|LOGIC was born.

There are many ways to make beer, but Brew|LOGIC focuses on a single vessel process and [LeapingLamb] mentions that the system is akin to a sous vide cooker, keeping the contents of the pot at a specific temperature.

Honestly, though, we think he’s selling himself a bit short. The system has a remote application for control and is well-constructed. This isn’t just a temperature controller thrown into a pot. There’s also a pump for recirculation.

The common stock pot gets some serious modifications to hold the heating element and temperature probe. It also gets some spring-loaded clamps to hold the lid down. Expect to do a lot of drilling.

The electronics uses an Arduino, a Bluetooth board, and some relays (including a solid state relay). The finished system can brew between 5 and 15 gallons of beer at a time. While the system seems pretty good to us, he did list some ideas he has for future expansion, including valves, sensors for water level and specific gravity, and some software changes.

After reading that the system was similar to a sous vide cooker, we wondered if you could use a standard one. Turns out, you can. If you want to make better beer without electronic hacking, there’s always the genetic kind.

Sorter Uses Cardboard To Organize Card Hoard

January 26, 2019 by Kristina Panos 13 Comments

If you collect trading cards of any kind, you know that storage quickly becomes an issue. Just ask [theguymasamato]. He used to be really into trading cards, and got back into it when his kids caught the bug. Now he’s sitting on 10,000+ cards that are largely unorganized except for a few that made it into sleeve pages. They tried to go through them by hand, but only ended up frustrated and overwhelmed. Then he found out about [Michael Portera]’s Pi-powered LEGO card sorter and got all fired up to build a three-part system that feeds cards in one by one, scans them, and sorts them into one of 22 meticulously-constructed cardboard boxes.

[theguymasamato]’s card sorter is the last stop for a card after the feeder has fed it in from the pile and the scanner has scanned it. The sorter lazy Susans around on a thrust bearing, which is driven by a 3D printed drive wheel attached to a stepper. The stepper is controlled with an Arduino.

Here’s where it gets crazy: the drive wheel and timing belt are made from the flutes of corrugated cardboard. As in, he used that wavy bit in the middle as gear teeth. Every one of those cardboard teeth is fortified with wood glue, a time-consuming process he vows to never repeat. Instead, [theguymasamato] recommends using shims to shore them up as he did in the card feeder. The whole thing was originally going to be made from cardboard. It proved to be too mushy to support the thrust bearing, so [theguymasamato] switched to MDF.

Right now, the sorter is homed via button press, but future plans for the device include an IR break beam switch. We’re excited for the scanner and can’t wait to see the whole system put together. While [theguymasamato] works on that, position yourself past the break to watch the build video.

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Motorizing An IKEA SKARSTA Table

January 23, 2019 by Tom Nardi 38 Comments

We’ve been told that standing at a desk is good for you, but unless you’re some kind of highly advanced automaton you’re going to have to sit down eventually no matter what all those lifestyle magazines say. That’s where desks like the IKEA SKARSTA come in; they use a crank on the front to raise and lower the desk to whatever height your rapidly aging corporeal form is still capable of maintaining. All the health benefits of a standing desk, without that stinging sense of defeat when you later discover you hate it.

But who wants to turn a crank with their hand in 2019? Certainly not [iLLiac4], who’s spent the last few months working in conjunction with [Martin Mihálek] to add some very impressive features to IKEA’s adjustable table. Replacing the hand crank with a motorized system which can do the raising and lifting was only part of it, the project also includes a slick control panel with a digital display that shows the current table height and even allows the user to set and recall specific positions. The project is still in active development and has a few kinks to work out, but it looks exceptionally promising if you’re looking to get a very capable adjustable desk without breaking the bank.

The heart of the project is a 3D printable device which uses a low-RPM DC gear motor to turn the hex shaft where the crank would normally go. A rotary encoder is linked to the shaft of the motor by way of printed GT2 pulleys and a short length of belt, which gives the system positional information and avoids the complexity of adding limit switches to the table itself.

For controlling the motor the user is given the option between using relays or an H-Bridge PWM driver board, but in either event an Arduino Nano will be running the show. In addition to controlling the motor and reading the output of the rotary encoder, the Arduino also handles the front panel controls. This consists of a TM1637 four digit LED display originally intended for clocks, as well as six momentary contact tactile switches complete with 3D printed caps. The front panel’s simple user interface not only allows for setting and recalling three preset desk heights, but can even be used to perform the calibration routine without having to go in and hack the source code to change minimum and maximum positions.

We’ve seen all manner of hacks and modifications dealing with IKEA products, from a shelving unit converted into a vivarium to a table doing double duty as a cheap plate reverb. Whether you’re looking for meatballs or some hacking inspiration, IKEA seems to be the place to go.

Color Sensor Demystified

January 23, 2019 by Al Williams 13 Comments

When [millerman4487] bought a TCS230-based color sensor, he was expecting a bit more documentation. Since he didn’t get it, he did a little research and some experimentation and wrote it up to help the rest of us.

The TCS3200 uses an 8×8 array of photodiodes. The 64 diodes come in four groups of 16. One group has a blue filter, one has green and the other has a red filter. The final set of diodes has no filter at all. You can select which group of diodes is active at any given time.

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Talking With Bubbles

January 18, 2019 by Al Williams 3 Comments

Despite the title, this isn’t a tale of conversing with Michael Jackson’s chimp. Rather, it is about [KyungYun]’s machine that transforms speech into whimsical bubbles. While the speech control is novel, we were more fascinated with how the mechanism uses a system of strings to blow bubbles, along with the workmanship to make the device portable.

The rate of fire isn’t that great, so the bubbles appear to simply get larger the longer you talk. Essentially, the device increases the size of the iris — the part that blows the bubble — until you pause speaking. Then it burps out a bubble.

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An Arduino Carbon Fiber Wrapping Machine

January 18, 2019 by Tom Nardi 23 Comments

Many of the projects we feature on Hackaday are motivated by pure greed. Not on the part of the hacker, mind you; but rather the company that’s charging such an outrageous price for a mass produced item that somebody decides they can do the same thing cheaper as a one-off project. Which is precisely how [Bryan Kevan] ended up building his own carbon fiber tube wrapping machine. Not only do the finished tubes look fantastic, but they cost him a fraction of what even the “cheap” commercial ones cost.

The principle behind producing the tubes is really pretty simple: carbon fiber ribbon (or “tow”, in the official parlance) gets wrapped around a rotating mandrel, ideally in interesting patterns, and epoxy is added to bind it all together. When it’s hardened up, you slide the new carbon fiber tube off the mandrel and away you go building a bike frame or whatever it is you needed light and strong tubes for. You could even do it by hand, if you had enough patience.

[Bryan] had done it by hand before, but was looking for a way to not only automate the process but make the final product a bit more uniform-looking. His idea was to rotate a horizontal PVC pipe as his mandrel, and move a “car” carrying the carbon fiber ribbon back and forth along its length. The PVC pipe just needs to rotate along its axis so he figured that would be easy enough; and using a GT2 belt and some pulleys, getting the carbon-laying car moving back and forth didn’t seem like much of a challenge either.

The frame of the winder is built from the hacker’s favorite: 20/20 aluminum extrusion. Add to that an Arduino Uno, two stepper motors with their appropriate drivers, and the usual assortment of 3D printed odds and ends. [Bryan] says getting the math figured out for generating interesting wrap patterns was a bit tricky and took a fair amount of trial and error, but wasn’t a showstopper. Though we’d suggest following his example and using party ribbon during testing rather than the carbon stuff, as producing a few bird nests at the onset seems almost a guarantee.

One of the trickiest parts of the project ended up being removing the carbon fiber tubes from the PVC mandrel once they were done. [Bryan] eventually settled on a process which involved spraying the PVC with WD-40, wrapping it in parchment paper, and then using a strip of 3M blue painter’s tape to keep the parchment paper from moving. If you can toss the whole mandrel in the freezer after wrapping to shrink it down a bit, even better.

So was all this work worth it in the end? [Bryan] says he was originally looking at spending up to $70 USD per foot for the carbon fiber tubes he needed for his bike frame, but by buying the raw materials and winding them himself, he ended up producing his tubes for closer to $3 per foot. Some might question the strength and consistency of these DIY tubes, but for a ~95% price reduction, we’d be willing to give it a shot.

Years ago we covered a Kickstarter campaign for a very similar carbon winder. Probably due to the relatively limited uses of such a gadget, the winder didn’t hit the funding goal. But just like the current wave of very impressive homebrew laser cutters, the best results might come from just building the thing yourself.