DIY Drill-Powered Water Pump

April 17, 2018 by Kristina Panos 14 Comments

Whether you need to pump water out of your basement this spring, or just want to have fun shooting water around in the yard this summer, here’s a way to build a pump instead of buying one. This is a simple but ingenious build, and [NavinK30] did everything shy of machining his own hardware and making his own tools. Well, it looks as if he might have made that drill.

As you’ll see in his how-to after the break, this centrifugal pump is mostly acrylic, PVC, and fasteners. [Navin] cut two sides and a base for the paddles from acrylic, and joined them with a heat-formed sidewall made of PVC. We love that he cut and bent his own paddles from sheet metal. These are bolted to a round piece of acrylic that attaches to the outside with a long hex bolt. A ball bearing mounted on the drill side allows the pump to churn freely as long as the bolt is chucked into the drill, and the hose clamp is tight enough to hold down the trigger.

Have an extra drill, but don’t need to pump water? Add a camping stove and use it to power a small-batch coffee roaster.

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Polaroid Gets Thermal Printer And Raspberry Pi

April 16, 2018 by Tom Nardi 15 Comments

Despite what you may have read in the comments, we here at Hackaday are not unaware that there’s something of a “Pi Fatigue” brewing. Similar to how “Arduino” was once a dirty word around these parts, projects that are built around the world’s most popular Linux SBC are occasionally getting dismissed as lazy. Hacker crams Raspberry Pi into an old electronic device, applies hot glue liberally, posts a gallery on Imgur, and boom! Lather, rinse, repeat.

We only mention this because the following project, despite featuring the Raspberry Pi Zero grafted into a vintage Polaroid camera, is anything but lazy. In the impeccably detailed and photographed write-up, [mitxela] explains how the Pi Zero and a thermal camera recreated the classic Polaroid experience of going from shutter button to physical picture in seconds. The workmanship and attention to detail on this build is simply phenomenal, and should quell any doubts our Dear Readers may have about Raspberry Pi projects. For now, anyway.

The video after the break will show you the modded camera in operation and goes over a few highlights of the build, but for this one you really should take the time to read the entire process start to finish. [mitxela] starts off by disassembling the Polaroid camera, complete with plenty of fantastic pictures that show how this legendary piece of consumer electronics was put together. If you’ve never seen the inside of one of these cameras, you might be surprised to see what kind of interesting hardware is lurking underneath that rather unassuming exterior. From the screw-less construction to the circuits with paper substrate, a lot of fascinating engineering went into getting this camera to a mass-market price. Frankly, the teardown alone is worth checking out.

But once the camera has been stripped down to the bare frame, the real fun begins. At the conceptual level, [mitxela] replaces the camera optics with a cheap webcam, the “brains” with a Raspberry Pi Zero, and the film mechanism with the type of thermal printer used for receipts. But how he got it all connected is why this project is so impressive. Nearly every decision made during the design and construction of this camera was for the purposes of reducing boot-time. Nobody wants a camera that takes 30, 15, or even 10 seconds to boot. It has to be available as soon as you need it.

Getting this Linux-powered camera boot up in as little as 2 seconds took a lot of clever software hacks that you’ll absolutely want to check out if you’ve ever considered building an embedded Linux device. You can’t just throw a stock Raspbian image on an SD card and hope for the best. [mitxela] used buildroot to craft a custom Linux image containing only what was needed for the camera to operate, plus a bunch of esoteric tweaks that the Junior Penguin Wrangler would likely never consider. Like shaving a full second off of the boot time by disabling dumping kernel messages to the serial port during startup.

[mitxela] brought his camera to show off at the recent Hackaday London meetup, but it was far from the first time we’ve come across his handiwork. From his servo-powered music box earlier this year to his penchant for tiny MIDI devices, he’s consistently impressed our cold robot hearts.

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Delicious Optics, A Chocolate Diffraction Grating

April 16, 2018 by Lewin Day 12 Comments

Diffraction gratings are curious things. Score a series of equally spaced tiny lines in a surface, and it will cause reflected or transmitted light to bend and separate into its component wavelengths. This ability gives them all manner of important applications in the field of optics, but they’re also fun to play with. [Tech Ingredients] has done the hard work to find out how to make them out of candy!

The video starts with a basic discussion on the principles of diffraction gratings. The basis of the work is a commonly available diffraction grating, readily available online. It’s a plastic sheet with thousands of microscopic ridges scored into the surface. The overarching method to create a candy version of this is simple — coat the ridged surface in liquid chocolate or sugar syrup, to transfer the impression on to the candy surface when it solidifies. However, the video goes further, explaining every step required to produce a successful end result. The attention to detail is on the level of an industrial process, and shows a mastery of both science and candy processing techniques. If you’ve ever wondered how to properly crystallize chocolate, this video has the knowledge you need.

It’s not often we see candy optics, but we like it — and if you fail, you can always eat your mistakes and try again. If you’re wondering what you can do with a diffraction grating, check out this DIY USB spectrometer.

Custom Built Vacuum Tube Cassette Player

April 16, 2018 by Tom Nardi 40 Comments

As we’ve said many times here on Hackaday, it’s not our place to question why people make the things they make. There’s a legitimate need or utility for many of the projects we cover, no doubt about it. But there’s also a large number of them which are so convoluted that they border on absurd. Not that we love the crazy ones any less, in fact, we usually like those the best.

So when we saw this incredible modification to a Panasonic RN-404 microcassette recorder which replaces the audio hardware with a custom built vacuum tube amplifier, we didn’t bother asking what the point was. Perhaps it’s an attempt to make the most impractical method for recording and playing back audio, or maybe it was just to see if it was possible. No matter why it was done, it’s here now and it’s absolutely glorious.

If the look of the hardware didn’t tip you off that this project makes use of old Soviet-era components, the video after the break certainly will. Specifically, it’s using 1ZH25R and 1S38A tubes which were originally intended for military use. Just like all cool old Soviet tech was. Say what you will about the Cold War, it certainly got the engineering juices flowing.

There’s quite a bit of information about how these ancient tubes were brought back to life by way of this gorgeous home-etched PCB. Suffice to say, working with tubes is an art to begin with, but working with such small and unique ones is on a whole new level.

This isn’t the first time we’ve seen some tiny tubes make their way into a piece of consumer audio equipment, but this one certainly takes the top spot in terms of professional final results.

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Neon Lamps Light Up Dim Ion Motor

April 14, 2018 by Steven Dufresne 6 Comments

Small pinwheel type ion motors fall into the category of a fun science experiment or something neat to do with high voltage, but Hackaday’s own [Manuel Rodriguez-Achach] added a neat twist that incorporates neon lamps.

Normally you’d take a straight wire and make 90 degree bends at either end but pointing in opposite directions, balance it on a pole, and apply a high voltage with a moderate amount of current. The wire starts spinning around at the top of the pole, provided the ends of the wire are sharp enough or the wire has a small enough diameter. If your power supply has ample current available then in the dark you’ll even see a purplish glow, called a corona, at the tips of the wire.

[Manuel] made just such an ion motor but his power supply didn’t have the necessary current to produce a strong enough corona to be visible to his camera. So he very cleverly soldered neon lamps on the two ends of the wires. One leg of each lamp goes to the wire and the other end of the lamp acts as the sharp point left out in the air for emitting the ions.

The voltage needed across each lamp in order to ignite it is that between the high voltage power supply’s output and the potential of the surrounding air. That air may be initially at ground potential but he also bends the other output terminal of the power supply such that its tip is also up in the air. This way it sprays ions of the opposite polarity into the surrounding air.

Either way, the neon lamps light up and the wire spins around on the pole. Now, even without a visible corona, his ion motor makes an awesome display. Check it out in the video below.

For more about these ion motors, sometimes called electric whirls, check our article about all sorts of interesting non-electromagnetic motors.

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Portable DVD Player Gets Raspberry Pi Zero Upgrade

April 13, 2018 by Tom Nardi 24 Comments

You might remember a time when people thought portable DVD players were a pretty neat idea. In the days before netbooks, cheap tablets, and arguably even the widespread adoption of smartphones, it seemed perfectly reasonable to lug around a device that did nothing but play movies. Today we look back at them as we would flip phones: a quaint precursor to the technology overload we find ourselves in currently. But the fact remains that millions of these comical little devices were pumped into the greedy maw of the consumer electronics market. They’re ripe for the hacking, all you need is some inspiration.

So if this grafting of a portable DVD player and the Raspberry Pi Zero W created by [nutsacrilege] doesn’t get you sniffing around your local second-hand store for a donor device, nothing will. By integrating a Pi running Kodi, the player gets a multi-media kick in the pants that arguably makes up for the rather archaic form factor. Not only can it play a wide array of local and online content, but it could even be used as portable game system if you were so inclined.

Rest assured, this isn’t some lazy five-minute mod. All of the original physical controls have been made functional by way of a MCP3008 ADC connected to the Pi’s GPIO and some clever Python scripting. Even the headphone jack was made functional by wiring it up to a USB sound card, and by integrating a tiny stripped down hub he was also able to add an external USB port. Who needs discs when you can plug in a flash drive full of content?

Speaking of which, [nutsacrilege] reports that the original functions of the device are still intact after all his modifications. So if you can get the museum to loan you one, you can even play a DVD on the thing as its creators intended.

With luck, this project will help spur on some more portable DVD player hacking, which we’ve seen precious little of so far. Frankly, it would be nice to see people cramming Raspberry Pi’s into something other than Game Boys for once.

[via /r/raspberry_pi]

Dumping Arcade ROMs The Hard Way

April 12, 2018 by Tom Nardi 13 Comments

Nostalgia is a funny thing. That desire we all get to relive past memories can make you do things that in any other scenario would be out of the question. The effect seems even stronger when it comes to old video games. How else can you explain buying the same games over and over every time they get “remastered” for the next generation of consoles? But what if those remasters aren’t good enough?

If you have a burning desire to play a 100% accurate version of certain old arcade games, you might have your work cut out for you. Getting precise ROMs from some of these machines is exceptionally difficult, and as explained on the [CAPS0ff] blog, sometimes requires nearly superhuman feats of engineering.

As explained in the blog post, less invasive methods of getting inside the Taito C-Chip had already been examined and come up lacking. Despite best efforts, sending the unlock command to the chip didn’t yield the desired effect. If you can’t read the ROM the usual way, you need to get a little creative.

The process starts by milling down the case of the chip until the integrated circuit is just starting to become visible. Then acid is used to fully expose the traces. The traces are then tinned, and some very fine soldering is done to get the chip wired up to the reader. All told it takes about three hours from start to finish to pull a ROM using this method. But it’s all worth it in the end when you can play that 100% accurate version of Rainbow Islands. Or so we’ve been told.

If you couldn’t tell, this isn’t the first time a chip has been flayed open like this on the [CAPS0ff] blog.