Earth Ground And The Grid

July 25, 2017 by Steven Dufresne 46 Comments

The electrical grid transmits power over wires to our houses, and our Bryan Cockfield has covered it very well in his Electrical Grid Demystified series, but what part does the earth ground play? It’s commonly known to be used for safety, but did you know that in some cases it’s also used for power transmission?

Typical House Grounding System

A pretty typical diagram for the grounding system for a house is shown here, along with a few of the current carrying conductors commonly called live and neutral. On the far left is the transformer outside the house and on the far right is an appliance that’s plugged in. In between them is a breaker panel and a wall socket of the style found in North America. The green dashed line shows the normal path for current to flow.

Notice the grounding electrodes for making an electrical connection with the earth ground. To use the US National Electrical Code (NEC) as an example, article 250.52 lists eight types of grounding electrodes. One very good type is an electrode encased in concrete since concrete continues to draw moisture from the ground and makes good physical contact due to its weight. Another is a grounding rod or pipe at least eight feet long and inserted deep enough into the ground. By deep enough, we mean to include factors such as the fact that the frost line doesn’t count as a good ground since it has a high resistance. You have to be careful of using metal water pipes that seemingly go into the ground, as sections of these are often replaced with non-metallic pipes during regular maintenance.

Notice also in the diagram that there are places where the various metal cases are connected to the grounding system. This is called bonding.

Now, how does all this system grounding help us? Let’s start with handling a fault.

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The 4-20 MA Current Loop

July 19, 2017 by Dan Maloney 114 Comments

The I/O capabilities built into most microcontrollers make it easy to measure the analog world. Say you want to build a data logger for temperature. All you need to do is get some kind of sensor that has a linear voltage output that represents the temperature range you need to monitor — zero to five volts representing 0° to 100°C, perhaps. Hook the sensor up to and analog input, whip up a little code, and you’re done. Easy stuff.

Now put a twist on it: you need to mount the sensor far from the microcontroller. The longer your wires, the bigger the voltage drop will be, until eventually your five-volt swing representing a 100° range is more like a one-volt swing. Plus your long sensor leads will act like a nice antenna to pick up all kinds of noise that’ll make digging a usable voltage signal off the line all the harder.

Luckily, industrial process engineers figured out how to deal with these problems a long time ago by using current loops for sensing and control. The most common standard is the 4-mA-to-20-mA current loop, and here we’ll take a look at how it came to be, how it works, and how you can leverage this basic process control technique for your microcontroller projects.

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Rovers To The Rescue: Robot Missions Tackles Trash

July 18, 2017 by John Baichtal 15 Comments

Everyone knows plastic trash is a problem with junk filling up landfills and scattering beaches. It’s worse because rather than dissolving completely, plastic breaks down into smaller chunks of plastic, small enough to be ingested by birds and fish, loading them up with indigestible gutfill. Natural disasters compound the trash problem; debris from Japan’s 2011 tsunami washed ashore on Vancouver Island in the months that followed.

Erin Kennedy was walking along Toronto Island beach and noticed the line of plastic trash that extended as far as the eye could see. As an open source robot builder, her first inclination was to use robots to clean up the mess. A large number of small robots following automated routines might be able to clear a beach faster and more efficiently than a person walking around with a stick and a trash bag.

Erin founded Robot Missions to explore this possibility, with the goal of uniting open-source “makers” — along with their knowledge of technology — with environmentalists who have a clearer understanding of what needs to be done to protect the Earth. It was a finalist in the Citizen Science category for the 2016 Hackaday Prize, and would fit very nicely in this year’s Wheels, Wings, and Walkers challenge which closes entries in a week.

Join me after the break for a look at where Robot Missions came from, and what Erin has in store for the future of the program.

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Conventional Current Vs. Electron Current

July 17, 2017 by Steven Dufresne 58 Comments

Electric current comes in many forms: current in a wire, flow of ions between the plates of a battery and between plates during electrolysis, as arcs, sparks, and so on. However, here on Hackaday we mostly deal with the current in a wire. But which way does that current flow in that wire? There are two possibilities depending on whether you’re thinking in terms of electron current or conventional current.

Electron current vs. conventional current

In a circuit connected to a battery, the electrons are the charge carrier and flow from the battery’s negative terminal, around the circuit and back to the positive terminal.

Conventional current takes just the opposite direction, from the positive terminal, around the circuit and back to the negative terminal. In that case there’s no charge carrier moving in that direction. Conventional current is a story we tell ourselves.

But since there is such a variety of forms that current comes in, the charge carrier sometimes does move from the positive to the negative, and sometimes movement is in both directions. When a lead acid battery is in use, positive hydrogen ions move in one direction while negative sulfate ions move in the other. So if the direction doesn’t matter then having a convention that ignores the charge carrier makes life easier.

Saying that we need a convention that’s independent of the charge carrier is all very nice, but that seems to be a side effect rather than the reason we have the convention. The convention was established long before there was a known variety of forms that current comes in — back even before the electron, or even the atom, was discovered. Why do we have the convention? As you’ll read below, it started with Benjamin Franklin.

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Bicycle Racing In Space Could Be A Thing

July 11, 2017 by Steven Dufresne 100 Comments

It’s 2100 AD, and hackers and normals live together in mile-long habitats in the Earth-Moon system. The habitat is spun up so that the gravity inside is that of Earth, and for exercise, the normals cycle around on bike paths. But the hackers do their cycling outside, in the vacuum of space.

How so? With ion thrusters, rocketing out xenon gas as the propellant. And the source of power? Ultimately that’s the hackers’ legs, pedaling away at a drive system that turns two large Wimshurst machines.

Those Wimshurst machines then produce the high voltage needed for the thruster’s ionization as well as the charge flow. They’re also what gives the space bike it’s distinctly bicycle-like appearance. And based on the calculations below, this may someday work!

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Gyrators: The Fifth Element

July 6, 2017 by Al Williams 32 Comments

A few years ago, there was a stir about a new fundamental component called a memristor. That wasn’t the first time a new component type was theorized though. In 1948 [Bernard Tellegen] postulated the gyrator. While you can’t buy one as a component, you can build one using other components. In fact, they are very necessary for some types of design. Put simply, a gyrator is a two-terminal device that inverts the current-voltage characteristic of an electrical component. Therefore, you can use a gyrator to convert a capacitor into an inductor or vice versa.

Keep in mind, the conversion is simply the electrical properties. Normally, current leads voltage in a capacitor and lags it in an inductor, and that’s what a gyrator changes. If you use a gyrator and a capacitor to make a virtual inductor, that inductor won’t magnetically couple to another inductor, real or simulated. There’s no magnetic field to do so. You also don’t get big voltage spikes caused by back EMF, which depending on your application could be a plus or a minus. But if you need an ungainly inductor in a circuit for its phase response, a gyrator may be just the ticket.

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This Way To The Ingress: Keeping Stuff Dry And Clean With IP And NEMA

June 30, 2017 by Dan Maloney 26 Comments

When designing a piece of hardware that has even the faintest chance of being exposed to the elements, it’s best to repeat this mantra: water finds a way. No matter how much you try to shield a project from rain, splashing, or even just humid air, if you haven’t taken precautions to seal your enclosure, I’ll bet you find evidence of water when you open it up. Water always wins, and while that might not be a death knell for your project, it’s probably not going to help. And water isn’t the only problem that outdoor or rough-service installations face. Particle intrusion can be a real killer too, especially in an environment where dust can be conductive.

There’s plenty you can do to prevent uninvited liquid or particulate guests to your outdoor party, but it tends to be easier to prevent the problem at design time than to fix it after the hardware is fielded. So to help you with your design, here’s a quick rundown of some standards for protection of enclosures from unwanted ingress.

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