Off-Grid Travel — Setting Up A Solar System

December 20, 2016 by Cameron Coward 137 Comments

When you’re living out of a vehicle, or even just traveling out of one, power quickly becomes a big concern. You need it for lights, to charge your various devices, to run your coffee maker and other appliances, and possibly even to store your food if you’ve got an electric refrigerator. You could do what many RV owners do: rely on campgrounds with electrical hookups plus a couple of car batteries to get you from one campground to the next. But, those campgrounds are pricey and often amount to glorified parking lots. Wouldn’t it be better if you had the freedom to camp anywhere, without having to worry about finding somewhere to plug in?

That’s exactly what we’re going to be covering in this article: off-grid power on the road. There are two major methods for doing this: with a portable gas generator, or with solar. Gas generators have long been the preferred method, as they provide a large amount of power reliably. However, they’re also fairly expensive, cumbersome, noisy, and obviously require that you bring along fuel. Luckily, major advances in solar technology over the past decade have made it very practical to use solar energy as your sole source of electricity on the road.

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The Many Faces Of JTAG

December 15, 2016 by Elliot Williams 48 Comments

Wouldn’t it be great if there were just one standard for attaching to, programming, and debugging hardware? If you could just plug in and everything would just work? Dream on, dreamer! But of course we hobbyists aren’t the only people to suffer from multiple standards. Industry has the same problems, writ large. In response to the proliferation of smart devices — microcontrollers, sensors, and their friends — on any given PCB makes it difficult to test them all, much less their function as a system.

The Joint Test Action Group (JTAG) got together in the mid-80s to make automated testing of circuit boards a standardized process. A JTAG port can be found on almost any piece of consumer electronics with enough brains to warrant it, and it’s also a tremendously useful entry point for debugging your own work and hacking into other’s. You’re going to need to use JTAG someday.

Implemented right, it’s a very cool system that lets you test any compliant IC on the board all from a single connector. It’s mostly used by hackers for its ability to run and halt individual processors, and put them in debugging modes, inspecting their memory states, etc. Essentially every microcontroller responds to JTAG commands, and it’s an incredibly widespread and powerful standard. A victory for rationality and standardization!

The connector pinout was, of course, left up to the manufacturer. The horror!

Five Signals

In principle, JTAG uses five signal lines. They form a chain starting at the debugger, where one device’s output is the next device’s input, until the result is returned back to the debugger.

654px-jtag_chain — JTAG, as imagined by Vindicator CC BY 2.5

Test Data In (TDI) is the input from the debugger
Test Data Out (TDO) is the return end of the chain
Test Clock (TCK) clocks this data along synchronously, similarly to SPI
Test Mode Select (TMS) lets the devices know that they’re being debugged — it’s a global chip select
Test Reset (TRST) is an optional signal that resets all devices in the chain

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A How-To In Homebrew Design, Fab, And Assembly With Structural Framing Systems

December 14, 2016 by Sonya Vasquez 42 Comments

At this point, the internet is crawling with butt-kicking homebrew 3D printers made with extruded profiles, but it’s easy to underestimate the difficulty in getting there. Sure, most vendors sell a suite of interlocking connectors, but how well do these structural framing systems actually fare when put to the task of handling a build with sub-millimeter tolerances?

I’ve been playing around with these parts for about two years. What I’ve found is that, yes, precise and accurate results are possible. Nevertheless, those results came to me after I failed and–dry, rinse, repeat–failed again! Only after I understood the limits of both the materials and assembly processes was I able to deliver square, dimensionally accurate gantries that could carry a laser beam around a half-square-meter workbed. That said, I wrote a quick guide to taming these beasts. Who are they? What flavors do they come in? How do we achieve those precision results? Dear reader, read on.

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Ask Hackaday: Dude, Where’s My MOSFET?

December 13, 2016 by Elliot Williams 126 Comments

(Bipolar Junction) Transistors versus MOSFETs: both have their obvious niches. FETs are great for relatively high power applications because they have such a low on-resistance, but transistors are often easier to drive from low voltage microcontrollers because all they require is a current. It’s uncanny, though, how often we find ourselves in the middle between these extremes. What we’d really love is a part that has the virtues of both.

The ask in today’s Ask Hackaday is for your favorite part that fills a particular gap: a MOSFET device that’s able to move a handful of amps of low-voltage current without losing too much to heat, that is still drivable from a 3.3 V microcontroller, with bonus points for PWM ability at a frequency above human hearing. Imagine driving a moderately robust small DC robot motor forwards with a microcontroller, all running on a LiPo — a simple application that doesn’t need a full motor driver IC, but requires a high-efficiency, moderate current, and low-voltage-logic compatible transistor. If you’ve been here and done that, what did you use?

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The Many Uses Of The Neon Lamp

December 12, 2016 by Manuel Rodriguez-Achach 44 Comments

Neon lights are that kind of nostalgic item that everybody seems to love. The neon lamp is a type of gas discharge lamp, they generate light when an electrical discharge travels through an ionized gas, or plasma. When the voltage between the electrodes exceeds certain threshold, the gas ionizes and begins conducting electricity. The basic process that generates light is the return of the ions to the ground energy state, with the emission of a photon of light. The light color depends on the emission spectra of the atoms in the gas, and also on the gas pressure, among other variables. Gas discharge lamps can be classified by the pressure of the gas:

Low pressure: includes the neon lamp, fluorescent lamps and low pressure sodium lamps.
High pressure: such as the metal halide, high pressure sodium and mercury vapor lamps.

Another classification comes from the heating method of the cathode:

Hot cathode lamps: the electric arc between the electrodes is created via thermionic emission, where electrons are expelled from the electrodes because of the high temperature.
Cold cathode lamps: In these, the electric arc results from the high voltage applied between the electrons, that ionizes the gas and conduction can take place.

High intensity lamps are another type of gas discharge lamp where a high power arc is formed between tungsten electrodes. Power levels of several kilowatts can be easily produced this type of lamp. Of course we can’t forget to mention nixie tubes, which are a type of cold cathode neon lamp, popular for building retro clocks. Fortunately, they are now in production again.

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Diodes: The Switch You Never Knew You Had

December 9, 2016 by Jenny List 62 Comments

Vishay's take on the 1N4148 data sheet (PDF), describing it as a switching diode. — Vishay’s take on the 1N4148 data sheet (PDF), describing it as a switching diode.

When looking across the discrete components in your electronic armory, it is easy to overlook the humble diode. After all, one can be forgiven for the conclusion that the everyday version of this component doesn’t do much. They have none of the special skills you’d find in tunnel, Gunn, varicap, Zener, and avalanche diodes, or even LEDs, instead they are simply a one-way valve for electrical current. Connect them one way round and current flows, the other and it doesn’t. They rectify AC to DC, power supplies are full of them. Perhaps you’ve also used them to generate a stable voltage drop because they have a pretty constant voltage across them when current is flowing, but that’s it. Diodes: the shortest Hackaday article ever.

Not so fast with dismissing the diode though. There is another trick they have hiding up their sleeves, they can also act as a switch. It shouldn’t come as too much of a shock, after all a quick look at many datasheets for general purpose diodes should reveal their description as switching diodes.

So how does a diode switch work? The key lies in that one-way valve we mentioned earlier. When the diode is forward biased and conducting electricity it will pass through any variations in the voltage being put into them, but when it is reverse biased and not conducting any electricity it will not. Thus a signal can be switched on by passing it through a diode in forward bias, and then turned off by putting the diode into reverse bias.

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Measuring High Voltage In Millimeters (and Other HV Probe Tricks)

December 8, 2016 by Steven Dufresne 43 Comments

I work a lot with high voltages and others frequently replicate my projects, so I often get asked “What voltage is needed?”. That means I need to be able to measure high voltages. Here’s how I do it using a Fluke high voltage probe as well as my own homemade probe. And what if you don’t have a probe? I have a solution for that too.

How Long Is Your Spark?

The simplest way to measure high voltage is by spark length. If your circuit has a spark gap then when a spark occurs, that’s a short-circuit, dumping all your built up charge. When your spark gap is at the maximum distance at which you get a spark then just before the spark happens is when you have your maximum voltage. During the spark the voltage rapidly goes to zero and depending on your circuit it may start building up again. The voltage before the spark occurred is related to the spark length, which is also the spark gap width.

The oscilloscope photo below shows this changing voltage. This method is good for a rough estimate. I’ll talk about doing more precise measurements when I talk about high voltage probes further down.

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