Hacking When It Counts: Churchill’s Toy Shop

February 9, 2018 by Dan Maloney 47 Comments

Nothing brings out the worst in humanity like war. Perversely, war also seems to exert an opposite if not equal force that leads to massive outbursts of creativity, the likes of which are not generally seen during times of peace. With inhibitions relaxed and national goals to meet, or in some cases where the very survival of a people is at stake, we always seem to find new and clever ways to blow each other to smithereens.

The run-up to World War II was a time where almost every nation was caught on its heels, and the rapidity of events unfolding across Europe and in Asia demanded immediate and decisive response. As young men and women mobilized and made ready for war, teams of engineers, scientists, and inventors were pressed into service to develop the weapons that would support them. For the British, these “boffins” would team up under a directorate called Ministry of Defence 1, or MD1. Informally, they’d be known as “Churchill’s Toy Shop,” and the devices they came up with were deviously clever hacks.

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Mae Jemison And The Final Frontier

February 6, 2018 by Kristina Panos 16 Comments

From the time Mae Jemison was a little girl, she was convinced that she would go to space. No one could tell her otherwise. She was sure that space travel would be as common as air travel by the time she was an adult. That prediction didn’t pan out, but that confidence combined with her intellect, curiosity, and the above-average encouragement of her parents drove Mae to do everything she wanted, including space travel.

Some people might become a doctor or a researcher, a dancer or an astronaut. But Mae became all of these things. Not everyone supported her non-traditional path—many people just pick a career and stick with it. Her path is impressive and through it all she gained a really interesting perspective on how education is approached, and what effects that approach has on society. After practicing medicine, joining a shuttle mission, appearing in Star Trek, and retiring from NASA, she became a voice for minority students and an advocate for integrating the arts and sciences in the standard curriculum.

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Black Holes And The Elusive Mystery That Lies Within An Equation

February 5, 2018 by Will Sweatman 83 Comments

“If I have seen further than others, it is by standing upon the shoulders of giants.” This famous quote by Isaac Newton points to an axiom that lies at the heart of The Sciences — knowledge precedes knowledge.

What we know today is entirely based upon what we learned in the past. This general pattern is echoed throughout recorded history by the revelation of one scientific mystery leading to other mysteries… other more compounding questions. In the vast majority of cases these mysteries and other questions are sprung from the source of an experiment with an unexpected outcome sparking the question: “why the hell did it do that?” This leads to more experiments which creates even more questions and next thing you know we go from moving around on horse-drawn carriages to landing drones on Mars in a few generations.

The observant of you will have noticed that I preceded a statement above with “the vast majority of cases.” Apart from particle physics, almost all scientific discovery throughout recorded history has been made via experiment and observation. There are a few, however, that have been discovered hidden within the confines of an equation, only later to be confirmed with observation. One such discovery is the Black Hole, and how it was stumbled upon on a dusty chalkboard in the early 1900s will be the focal point of today’s article.

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The Hard-Learned Lessons Of The Columbia Disaster

February 1, 2018 by Tom Nardi 136 Comments

On February 1st, 2003 at eighteen seconds past 9:00 AM Eastern Standard Time, the Space Shuttle Columbia broke up during atmospheric entry over Texas. Still traveling at approximately Mach 18.3, the disintegration of Columbia was complete and nearly instantaneous. According to the official accident investigation, the crew had at most one minute from realizing they were in a desperate situation to complete destruction of the spacecraft. Due to the design of the Space Shuttle, no contingency plan or emergency procedure could have saved the crew at this point in the mission: all seven crew members were lost in this tragedy.

While the Space Shuttle, officially known as the Space Transportation System (STS) would fly again after the Columbia disaster, even the program’s most ardent supporters had to admit fundamental design of the Shuttle was flawed. Steps needed to be taken to ensure no future astronauts would be lost, and ultimately, the decision was made to retire the Shuttle fleet after primary construction of the International Space Station (ISS) was complete. There was simply too much invested in the ISS at this point to cancel the only spacecraft capable of helping to assemble it, so the STS had to continue despite the crushing loss of human life it had already incurred.

Between the loss of Challenger and Columbia, the STS program claimed fourteen lives in its thirty year run. Having only flown 135 missions in that time, the STS is far and away the most deadly spacecraft to ever fly. A grim record that, with any luck, is never to be broken.

The real tragedy was, like Challenger, the loss of Columbia could have been prevented. Ground Control knew that the Shuttle had sustained damage during launch, but no procedures were in place to investigate or repair damage to the spacecraft while in orbit. Changes to the standard Shuttle mission profile gave future crews a chance of survival that the men and women aboard Columbia never had.

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Inventing The Microprocessor: The Intel 4004

January 29, 2018 by Steven Dufresne 66 Comments

We recently looked at the origins of the integrated circuit (IC) and the calculator, which was the IC’s first killer app, but a surprise twist is that the calculator played a big part in the invention of the next world-changing marvel, the microprocessor.

There is some dispute as to which company invented the microprocessor, and we’ll talk about that further down. But who invented the first commercially available microprocessor? That honor goes to Intel for the 4004.

Path To The 4004

Busicom calculator motherboard based on 4004 (center) and the calculator (right)

We pick up the tale with Robert Noyce, who had co-invented the IC while at Fairchild Semiconductor. In July 1968 he left Fairchild to co-found Intel for the purpose of manufacturing semiconductor memory chips.

While Intel was still a new startup living off of their initial $3 million in financing, and before they had a semiconductor memory product, as many start-ups do to survive they took on custom work. In April 1969, Japanese company Busicom hired them to do LSI (Large-Scale Integration) work for a family of calculators.

Busicom’s design, consisting of twelve interlinked chips, was considered a complicated one. For example, it included shift-register memory, a serial type of memory which complicates the control logic. It also used Binary Coded Decimal (BCD) arithmetic. Marcian Edward Hoff Jr — known as “Ted”, head of the Intel’s Application Research Department, felt that the design was even more complicated than a general purpose computer like the PDP-8, which had a fairly simple architecture. He felt they may not be able to meet the cost targets and so Noyce gave Hoff the go-ahead to look for ways to simplify it.

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The Precision Upon Which Civilizations Are Built

January 23, 2018 by Quinn Dunki 97 Comments

If you’re interested in making things (particularly metal things), you’re on a road that eventually leads to machine tools. Machine tools have a special place in history, because they are basically the difference between subsistence farming and modern civilization. A bold statement, I realize — but the ability to make very precise things is what gave us the industrial revolution, and everything that snowballed afterward. If you want to build a modern life filled with jet airplanes and inexpensive chocolate, start here.

Precision is more than just a desirable property. It’s a product. It has value, there is competition to create it, and our ability to create it as a species has improved over time. When your “precision product” is in the centimeter range, congratulations — you can make catapults and portcullises. Once you get into the millimeter range, guess what? You can make fine millwork in fancy houses, and indoor plumbing. Once you get sub-millimeter, now things get really interesting. It’s time for steam engines and automobiles. Once you get into the micrometer range, well, now we’re talking artificial heart valves and spaceships. Much like materials science, the ability to create precision is the unsung foundation and driving force of our standard of living.

Okay, so assuming I’ve sold you on the value of this product called “precision”, how do we make it? Machine tools are how humans currently get there, despite the dreams of the 3D printer crowd. Yes, drizzled plastic is great and the future is bright, but for right now, subtractive manufacturing is where it’s at when something has to be perfect.

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Space Escape: Flying A Chair To Lunar Orbit

January 19, 2018 by Brian Benchoff 56 Comments

In the coming decades, mankind will walk on the moon once again. Right now, plans are being formulated for space stations orbiting around Lagrange points, surveys of lava tubes are being conducted, and slowly but surely plans are being formed to build the hardware that will become a small scientific outpost on our closest celestial neighbor.

This has all happened before, of course. In the early days of the Apollo program, there were plans to launch two Saturn V rockets for every moon landing, one topped with a command module and three astronauts, the other one containing an unmanned ‘LM Truck’. This second vehicle would land on the moon with all the supplies and shelter for a 14-day mission. There would be a pressurized lunar rover weighing thousands of pounds. This wouldn’t exactly be a Lunar colony, instead, it would be more like a small cabin in the Arctic used as a scientific outpost. Astronauts and scientists would land, spend two weeks researching and exploring, and return to Earth with hundreds of pounds of samples.

With this, as with all Apollo landings, came a risk. What would happen if the ascent engine didn’t light? Apart from a beautiful speech written by William Safire, there was nothing concrete for astronauts consigned to the deepest of the deep. Later in the Apollo program, there was a plan for real hardware to bring stranded astronauts home. This was the Lunar Escape System (LESS), basically two chairs mounted to a rocket engine.

While the LESS was never built, several studies were completed in late 1970 by North American Rockwell detailing the hardware that would return two astronauts from the surface of the moon. It involved siphoning fuel from a stricken Lunar Module, flying to orbit with no computer or really any instrumentation at all, and performing a rendezvous with an orbiting Command Module in less than one Lunar orbit.

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