Tools Of The Trade – Component Placing

May 10, 2016 by Bob Baddeley 34 Comments

Recently we started a series on the components used to assemble a circuit board. The first issue was on dispensing solder paste. Moving down the assembly line, with the paste already on the board, the next step is getting the components onto the PCB. We’re just going to address SMT components in this issue, because the through hole assembly doesn’t take place until after the SMT components have gone through the process to affix them to the board.

SMT components will come in reels. These reels are paper or plastic with a clear plastic strip on top, and a reel typically has a few thousand components on it. Economies of scale really kick in with reels, especially passives. If you order SMT resistors in quantities of 1-10, they’re usually $.10 each. If you order a reel of 5000, it’s usually about $5 for the reel. It is cheaper to purchase a reel of 10 kOhm 0603 resistors and never have to order them again in your life than it is to order a few at a time. Plus the reel can be used on many pick-and-place machines, but the cut tape is often too short to use in automated processes.

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Don’t Ignore The Artist’s Supply Store

May 10, 2016 by Gerrit Coetzee 49 Comments

So it’s Saturday morning and you’ve found yourself with an urge to build something involving copper plates or carbon electrodes. Maybe you need a metallic powder for a chemistry experiment. Casting supplies? Pure lead? Copper mesh? Silver wire? Odd tools? Exceedingly caustic etchants? There’s a store that sells it all, and it’s not usually frequented by hackers: the art store.

If you know where to look, the store is full of useful things. Each method of expression in art has its own set of supplies; a bountiful collection of various processes and the useful things therein. I grew up in a city that did not have a real art supply store. It had one of those big box craft stores that assault you with glittery plasticized flowers and terrible manufactured scents. When I moved to a different city and walked over to the local art supply to purchase some new pens I ended up staying for a few hours just looking at all the cool things they had for sale.

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Minimal MQTT: Building A Broker

May 9, 2016 by Elliot Williams 49 Comments

In this short series, we’re going to get you set up with a completely DIY home automation system using MQTT. Why? Because it’s just about the easiest thing under the sun, and it’s something that many of you out there will be able to do with material on-hand: a Raspberry Pi as a server and an ESP8266 node as a sensor client. Expanding out to something more complicated is left as an exercise to the motivated reader, or can be simply left to mission creep.

We’ll do this in four baby steps. Each one should take you only fifteen minutes and is completely self-contained. There’s a bunch more that you can learn and explore, but we’re going to get you a taste of the power with the absolute minimal hassle.

In this installment, we’re going to build a broker on a Raspberry Pi, which is the hub of your MQTT network. Next time, we’ll get an ESP8266 up and running and start logging some data. After that, we’ll do some back-end scripting in Python to make the data speak, and in the last installment, we’ll explore some of the useful frills and fancy bits. Let’s get started!

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The Coming Wide-Spread Use Of Drones In Agriculture

May 9, 2016 by Donald Papp 39 Comments

Whether you call them UAVs (Unmanned Aerial Vehicles), UAS (Unmanned Aerial System), Drones, or something less polite – people are more familiar than ever with them. We’ll call them drones, and we’re not talking about the remote-controlled toy kind – we’re talking about the flying robot kind. They have sensors (GPS and more), can be given a Flight Plan (instructions on where to go), and can follow that plan autonomously while carrying out other instructions – no human pilot required. Many high-end tractors are already in service with this kind of automation and we’ve even seen automated harvesting assistance. But flying drones are small and they don’t plant seeds or pull weeds, so what exactly do they have to do with agriculture?

There are certain things that drones are very good at, and there are things in agriculture that are important but troublesome to do or get. Some of these things overlap, and in those spaces is where a budding industry has arisen.

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Which Wireless Tech Is Right For You?

May 5, 2016 by Bob Baddeley 43 Comments

It seems these days all the electronics projects are wireless in some form. Whether you choose WiFi, Bluetooth Classic, Bluetooth Low Energy, ZigBee, Z-Wave, Thread, NFC, RFID, Cell, IR, or even semaphore or carrier pigeon depends a lot on the constraints of your project. There are a lot of variables to consider, so here is a guide to help you navigate the choices and come to a conclusion about which to use in your project.

We can really quickly reduce options down to the appropriate tech with just a few questions.

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Analog To Digital Converter (ADC): A True Understanding

May 5, 2016 by Bil Herd 65 Comments

Back in the day where the microprocessor was our standard building block, we tended to concentrate on computation and processing of data and not so much on I/O. Simply put there were a lot of things we had to get working just so we could then read the state of an I/O port or a counter.

Nowadays the microcontroller has taken care of most of the system level needs with the luxury of built in RAM memory and the ability to upload our code. That leaves us able to concentrate on the major role of a microcontroller: to interpret something about the environment, make decisions, and often output the result to energize a motor, LED, or some other twiddly bits.

Often the usefulness of a small microcontroller project depends on being able to interpret external signals in the form of voltage or less often, current. For example the output of a photocell, or a temperature sensor may use an analog voltage to indicate brightness or the temperature. Enter the Analog to Digital Converter (ADC) with the ability to convert an external signal to a processor readable value.

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Getting Ugly, Dead Bugs, And Going To Manhattan

May 4, 2016 by Dan Maloney 30 Comments

Back in the 1980s I was a budding electronics geek working in a TV repair shop. I spent most of my time lugging TVs to and from customers, but I did get a little bench time in. By then new TVs were entirely solid-state and built on single PC boards, but every once in a while we’d get an old-timer in with a classic hand-wired tube chassis. I recall turning them over, seeing all the caps and resistors soldered between terminal strips bolted to the aluminum chassis and wondering how it could all possibly work. It all looked so chaotic and unkempt compared to the sleek traces and neat machine-inserted components on a spanking new 19″ Zenith with the System 3 chassis. In a word, the old chassis was just – ugly.

Looking back, I probably shouldn’t have been so judgmental. Despite the decades of progress in PCB design and the democratization of board production thanks to KiCad, OSH Park, and the like, it turns out there’s a lot to be said for ugly methods of circuit construction.

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