The 3D Printers Of CES

CES, the Consumer Electronics Show, is in full swing. That means the Hackaday tip line is filled to the brim with uninteresting press releases, and notices that companies from the world over will be at CES.

3D printing has fallen off the radar of people who worship shiny new gadgets of late, and this is simply a function of 3D printing falling into the trough of disillusionment. The hype train of 3D printing is stuck on a siding, people are bored, but this is the time that will shape what 3D printing will become for the next ten years. What fascinating news from the 3D printing industry comes to us from CES?

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Get Your Amateur Radio License Already!

We run a lot of posts on amateur radio here at Hackaday, and a majority of our writers and editors* are licensed hams. Why? Because playing around with radio electronics is fun, and because having a license makes a lot more experimentation legal. (*We’re sure you have good reasons for slacking, Szczys.)

So let’s say that you want to get your “ticket” (and you live in the USA). It’s easy: just study for an exam or two, and take them. How to study? We’re glad you asked, because we just found this incredibly long video that’ll prep you for the exam.

swr_powerAt six and a half hours, we’ll admit that we haven’t watched the whole thing, but what we did see looks great. Admittedly, we were a little bit unnerved by [John (KD65CY)]’s overdone enthusiasm. But the content is fundamental, broad-ranging, and relevant. Heck, even a bit entertaining.

Even if you’re not interested in taking the exam, but are just interested in some radio basics, it’s worth looking. If you give it a shot, and like what you see, let us know in the comments what times stamps you found interesting.

The other “secret” about the amateur radio exams is that all of the questions and their answers are drawn from a publicly available pool of questions. This means that you can just cram the right answers, pass the exam, and you’ll have your grey cells back good as new in no time. To help you along your path, here are all the current Technician questions with only the correct answer for each. (And here is the Python script that generated them.) Read through this, take a couple of practice exams, and you’ll be ready to go.

In our experience, the Technician exam is easy enough that it’s probably worth your while to study up for the General exam as well. You have to take the former before the latter, but there’s nothing stopping you from taking them all in one sitting. (General gets you a lot more international shortwave frequencies, so it’s at least worth a shot.)

But don’t let that slow you down. Just getting the Tech license is easily worth studying up for a couple of hours or so. You have no excuses now. Go do it!

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The Unreasonable Effectiveness Of Adhesive Tape

No doubt many of you have spent a happy Christmas tearing away layers of wrapping paper to expose some new gadget. But did you stop to spare a thought for the “sticky-back plastic” holding your precious gift paper together?

There are a crazy number of adhesive tapes available, and in this article I’d like to discuss a few of the ones I’ve found useful in my lab, and their sometimes surprising applications. I’d be interested in your own favorite tapes and adhesives too, so please comment below!

But first, I’d like to start with the tapes that I don’t use. Normal cellulose tape, while useful outside the lab, is less than ideally suited to most lab applications. The same goes for vinyl-based insulating tapes, which I find have a tendency to fall off leaving a messy sticky residue. When insulation is necessary, heatshrink seems to serve better.

The one tape I have in my lab which is similar to common cellulose tape however is Scotch Magic Tape. Scotch Magic tape, made from a cellulose acetate, and has a number of surprising properties. It’s often favored because of it’s matte finish. It can easily be written on and when taped to paper appears completely transparent. It’s also easy to tear/shape and remove. But for my purposes I’m more interested in it’s scientific applications.

Here’s a neat trick you can try at home. Take a roll of tape (I’ve tried this with Scotch Magic tape but other tapes may work too) to a dark room. Now start unrolling the tape and look at interface where the tape leaves the rest of the roll. You should see a dim blue illumination. The effect is quite striking and rather surprising. It’s called triboluminescence and has been observed since the 1950s in tapes and far earlier in other materials (even sugar when scraped in a dark room will apparently illuminate). The mechanism, however, is poorly understood.

It was perhaps this strange effect that led researchers to try unrolling tape in a vacuum. In 1953 a group of Russian researchers attempted this and bizarrely enough, were able to generate X-rays. Their results were unfortunately forgotten for many years, but were replicated in 2008 and even used to X-ray a researcher’s finger! As usual Ben Krasnow has an awesome video on the topic:

In my lab however I mostly use Scotch tape to remove surface layers. In certain experiments it’s valuable to have an atomically flat surface. Both Mica and HOPG (a kind of graphite) are composed of atomically flat layers. Scotch tape can be used to remove the upper layers leaving a clean flat surface for experimentation.

graphene
The mechanical exfoliation of Graphene

Researchers have also modified this technique to produce graphene. Graphene is composed of single carbon layers and has a number of amazing properties, highly conductive, incredibly strong, and transparent. For years producing small quantities of graphene provided difficult. But in 2004 a simple method was developed at the University of Manchester using nothing but bulk ordered graphite (HOPG) and a little Scotch tape. When repeatedly pressed between the Scotch tape, the Graphite layers can be separated until eventually only a signal layer of graphene remains.

kaptonmasking
Using Kapton to maskout traces via Dangerous Prototypes

 

 

The other non-conductive tape I use regularly in my lab is of course Kapton tape. While Kapton is a Dupoint brand name, it’s basically a polyimide film tape which is thermally stable up to 400 degrees C. This makes it ideal for work holding in electronics (or masking out pins) when soldering. You can also use it for insulating (though it’s inadvisable for production applications). Typically polyimide tape is available under a number of dubious synonyms (one example is Kaptan) from a variety of Chinese suppliers at low cost.

 

Carbon tape is conductive in all axes. This means it you can create a electrical connection by simply taping to your devices. It’s resistance however is somewhat high. I’ve most commonly come across this when using electron microscopes. Carbon tape is used both to keep a sample in place and create an electrical connection between the sample and the sample mount.

carbon_tape
Carbon tape, applied to a SEM mount.

Other conducting tapes are available with lower resistance, creating a electrical connection without soldering is valuable in a number of situations. Particularly when heat might damage the device. One example of this is piezoelectric materials. Not only does solder often bond poorly to ceramic materials, but it may also depole the material removing its piezoelectric properties. I tend to use conductive epoxies in these situations, but conductive tapes appear to be an attractive option.

Aluminum tape is commonly used for (heat) insulation in homes. It’s therefore very cheap and easily available. As well as conducting heat aluminum tape of course also conducts electricity. Around the lab this can be pretty handy. While the adhesive is not conductive, making it less attractive for connection parts, I’ve found aluminum tape great of sealing up holes in shielded enclosures. It also makes a great accompaniment to aluminum foil which is used to provide ad-hoc shielding in many scientific environments. Copper tape is also easily obtained, though slightly more expensive.

ztape
Z tape under a microscope

A much less common, but far cooler conductive tape is so called Z tape. This tape is composed of regular double-sided tape impregnated with spaced conductors. The result is a tape that conducts in only one direction (from the top to the bottom). This makes it similar in structure to a zebra strip, commonly used to connect LCDs. Z tape is unfortunately pretty expensive, a short 100mm strip can cost 5 dollars. What exactly 3M had in mind when creating Z tape is unclear. But it can be used for repairing FPC connectors on LCDs or in other situations where soldering is impractical.

One of the more awesome applications is Jie and Bunnie’s circuit sticker project. The kits are designed to allow kids to assemble circuits simply by sticking components together. Z tape is ideal for this, as it allows multiple connections to be made using the same piece to tape.

I couldn’t write an article on tape without mentioning the somewhat apocryphal “Invisible Electrostatic Wall” incident. A report at the 17th Annual EOS/ESD Symposium describes a “force field” like wall that appeared during the production of polypropylene film. While the story seems slightly dubious, it reminds us of the surprising applications and utility of tapes.

Next time you’re sending off a package or ripping open a package, spare a thought for the humble tape that holds it together.

This Project Will Be Stolen Again

The Travelling Hacker Box is the physical implementation of the hackaday.io community. While most of what happens on hackaday.io happens online, sometimes the activities leak out to the real world. One such activity is a box, filled with random electronics stuff, shipped around to different members of the hackaday.io community.

hackerboxIt’s a great idea in theory. In practice, people are bastards. The first Travelling Hacker Box was stolen by a member of the hackaday.io community. After travelling 14,167 miles through Philadelphia, San Francisco, Boston, Seattle, New York, Boston again, and the middle of Texas, the first travelling Hacker Box met its fate along the Georgia border, two hours outside of Atlanta. Who is responsible? We’re not going to talk about him. He knows who he is and what he did.

All is not lost, even though hundreds of dollars in electronic doo dads are. There’s a new Travelling Hacker Box already on its way around the US. It’s slowly being filled up with goodies, and has already visited Wyoming and upstate New York, and is currently somewhere around Anchorage, AK. The latest update shows this box is filled with goodies including a mini CRT assembly from an old camcorder, stepper motor drivers, and other weird electronics paraphernalia.

The travels of the current Travelling Hacker Box
The travels of the current Travelling Hacker Box

The current plan for the Travelling Hacker Box is the same as the old box: put 25,000 miles on the odometer while taking advantage of the economics of a USPS flat-rate box. From there, it will go further afield, travelling the circumference of the Earth a second time, hitting stops in Europe, Africa, Asia, India, Australia, and South America. If you’re a subcontractor for Raytheon, part of the NY Air National Guard, or are otherwise able to receive mail in Antarctica, you are encouraged to email me.

Feel like you’re up for adding a few hundred miles to the Travelling Hacker Box? There’s no set process to get on the list; destinations are chosen by distance from the current node, trustworthiness, and distance to the next node, if planned. The best way to get on the list is to click the ‘Request to join this project’ link on the Travelling Hacker Box project. Then, hang out in the Hacker Box chatroom, and you might have a chance at receiving a magical box of random electronics.

Hackaday Links: January 3, 2016

Cx5 is a strange material that’s a favorite of model makers and prop replicators. It’s kind of like a wax, kind of like a clay, and a little bit like a plastic. Now it’s a 3D printer filament. It looks very interesting for sculpted and highly detailed models, something the 3D printing scene hasn’t had yet.

So you want a CNC machine, right? Tormach makes a good one, and here’s what it takes to put a PCNC440 in your garage. This is an incredible amount of work and a great excuse to buy an engine hoist.

[Zemnmez] could find dozens of apps and webpages that would calculate resistor color codes for him automatically. What he couldn’t find is one that would do it in reverse – i.e. type in a resistor value and return the correct color code. He made this.

[aggaz] needed a way to connect multiple MIDI devices to his computer. The MIDI spec provides a neat piece of hardware for just this occasion – the MIDI thru box. The only thing you need to build a single MIDI thru box is an opto-isolator and a buffer. It’s easy enough to build, although the DIN5 jacks used for MIDI devices are pretty expensive nowadays. (FWIW- We get an invalid certificate error when loading this page but you should still be able to load it.)

AliExpress always has some interesting stuff on it, and [Ethan] found something very cool. They’re A8 CPUs found in the latest iPhone. Are they real? Who knows. I bought one, and you’re going to get pictures in another links post in a month or so.

The Game Boy Micro was released by Nintendo in 2005 and quickly became one of the coolest and most desired handheld consoles on the planet. You need only look at the eBay listings for the Micro as evidence of its desirability. [ModPurist] took an old DS Lite and converted it into a Game Boy Micro – same idea, larger package.

Code Craft-Embedding C++: Hacking The Arduino Software Environment

The Arduino software environment, including the IDE, libraries, and general approach, are geared toward education. It’s meant as a way to introduce embedded development to newbies. This is a great concept but it falls short when more serious development or more advanced education is required. I keep wrestling with how to address this. One way is by using Eclipse with the Arduino Plug-in. That provides a professional development environment, at least.

The code base for the Arduino is another frustration. Bluntly, the use of setup() and loop() with main() being hidden really bugs me. The mixture of C and C++ in libraries and examples is another irritation. There is enough C++ being used that it makes sense it should be the standard. Plus a good portion of the library code could be a lot better. At this point fixing this would be a monumental task requiring many dedicated developers to do the rewrite. But there are a some things that can be done so let’s see a couple possibilities and how they would be used.

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Hackaday Links: December 27th, 2015

PCBs can be art – we’ve known this for a while, but we’re still constantly impressed with what people can do with layers of copper, fiberglass, soldermask, and silkscreen. [Sandy Noble] is taking this idea one step further. He took C64, Spectrum, and Sinclair PCBs and turned them into art. The results are incredible. These PCBs were reverse engineered, traced, and eventually turned into massive screen prints. They look awesome, and they’re available on Etsy.

$100k to bring down drones. That’s the tagline of the MITRE Challenge, although it’s really being sold as, “safe interdiction of small UAS that pose a safety or security threat in urban areas”. You can buy a slingshot for $20…

[styropyro] mas made a name for himself on Youtube for playing with very dangerous lasers and not burning his parent’s house down. Star Wars is out, and that means it’s time to build a handheld 7W laser. It’s powered by two 18650 cells, and is responsible for more than a few scorch marks on the walls of [styropyro]’s garage.

Everybody is trying to figure out how to put Ethernet and a USB hub on the Pi Zero. This means a lot of people will be launching crowdfunding campaigns for Pi Zero add-on boards that add Ethernet and USB. The first one we’ve seen is the Cube Infinity. Here’s the thing, though: they’re using through-hole parts for their board, which means this won’t connect directly to the D+ and D- USB signals on the Pi Zero. They do have a power/battery board that may be a little more useful, but I can’t figure out how they’re doing the USB.

[Keith O] found a fascinating video on YouTube and sent it into the tips line. It’s a machine that uses a water jet on pastries. These cakes start out frozen, and come out with puzzle piece and hexagon-shaped slices. Even the solution for moving cakes around is ingenious; it uses a circular platform that rotates and translates by two toothed belts. Who would have thought the latest advancements in cutting cakes and pies would be so fascinating?

It’s time to start a tradition. In the last links post of last year, we took a look at the number of views from North Korea in 2014. Fifty-four views, and we deeply appreciate all our readers in Best Korea. This year? For 2015, we’ve logged a total of thirty-six views from the Democratic People’s Republic of Korea. That’s a precipitous drop that deserves an investigation. Pyongyang meetup anyone?