Advances In Flat-Pack PCBs

November 28, 2018 by Brian Benchoff 44 Comments

Right now, we’ve got artistic PCBs, we’ve got #badgelife, and we have reverse-mounted LEDs that shine through the fiberglass substrate. All of this is great for PCBs that are functional works of art. Artists, though, need to keep pushing boundaries and the next step is obviously a PCB that doesn’t look like it has any components at all. We’re not quite there yet, but [Stephan] sent in a project that’s the closest we’ve seen yet. It’s a PCB where all the components are contained within the board itself. A 2D PCB, if you will.

[Stephen]’s project is somewhat simple as far as a #badgelife project goes. It’s a Christmas ornament, powered by two coin cells, hosting an ATTiny25 and blinking two dozen LEDs via Charlieplexing. The PCB was made in KiCAD, with some help from Inkscape and Gimp. So far, so good.

The trick is mounting all the components in this project so they don’t poke out above the surface of the board. This is done by milling a rectangular hole where every part should go and adding castellated pads to one side of the hole. The parts are then soldered in one at a time against these castellated pads, so the thickness of the completed, populated board is just the thickness of the PCB.

The parts used in this project are standard jellybean parts, but there are a few ways to improve the implementation of this project. The LEDs are standard 0805s, but side-emitting LEDs do exist. If you’d like to take this idea further, it could be possible to create a sandwich of PCBs, with the middle layer full of holes for components. These layers of PCBs can then be soldered or epoxied together to make a PCB that actually does something, but doesn’t look like it does. This technique is done in extremely high-end PCBs, but it’s expensive as all get out.

Still, this is a great example of what can be done with standard PCB processes and boards ordered from a random fab house. It also makes for a great Christmas ornament and pushes the boundaries of what can be done with PCB art.

Spooky Animated Eyes For Your Frightening Needs

October 31, 2018 by Dan Maloney 9 Comments

Unless you have an incredibly well-stocked parts bin, it’s probably too late to build these spooky animated eyes to scare off the neighborhood kiddies this year. But next year…

It’s pretty clear that Halloween decorating has gone over the top recently. It may not be as extreme as some Christmas displays, but plenty of folks like to up the scare-factor, and [wermy] seems to number himself among those with the spirit of the season. Like Christmas lights, these eyes are deployed as a string, but rather than just blink lights, they blink creepy eyes from various kinds of creatures. The eyes are displayed on individual backlit TFT-LCD displays housed in 3D-printed enclosures. Two pairs of eyes can be driven by the SPI interface of one ItsyBitsy M0 Express; driving more displays works, but the frame rate drops to an unacceptable level if you stretch it too far. Strung together on scraps of black ethernet cable, the peepers can live in the shrubs next to the front door or lining the walk, and with surprisingly modest power needs, you’ll get a full night of frights from a USB battery bank.

We like the look of these, and maybe we’ll do something about it next year. If you’re still in the mood to scare and don’t have the time for animated eyes this year, try these simple Arduino blinky eyes for a quick hit.

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Easy Blinking LED Eyes For Halloween

October 28, 2018 by Tom Nardi 16 Comments

There’s not much time left now. If you’re going to put something together to give the youngsters some night terrors in exchange for all that sweet candy, you better do it quick. This late to the game you might not have time to do anything too elaborate, but luckily we’ve come across a few quick Halloween hacks that can get you some pretty cool effects even if it’s only a few hours before the big night.

As a perfect example, these LED “blinking eyes” were created by [Will Moser]. Using nothing more exotic than some bare LEDs, an Arduino, and a cardboard box, these little gadgets can quickly and easily be deployed in your windows or bushes to produce an unsettling effect after the sun goes down. Thanks to the pseudorandom number generator in the Arduino code, the “eyes” even have a bit of variability to them, which helps sell the idea that your Halloween visitors are being watched by proper creatures of the night.

The hardware side of this project is very simple. [Will] takes a container such as a small cardboard box and cuts two holes in it to serve as the eyes. He notes that containers which are white or reflective on the inside work best. You’ll want to get a little artistic here and come up with a few different shaped sets of eyes, which is demonstrated in the video after the break. Inside each box goes a colored LED, wired back to the Arduino.

For the software, [Will] is using a floating analog pin as a source of random noise, and from there comes up with how often each LED will blink on and off, and for how long. Both the hardware and software sides of this project are perfect for beginners, so it might be a good way to get the Little Hackers involved in the festivities this year; if you’re the type of person who enjoys replicating small humans in addition to creeping them out.

LEDs seem to be the hacker’s decoration of choice come Halloween, from wearable LED eyes to remote controlled illuminated pumpkins.

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Ghost Rider Costume Is Smoking Hot

October 26, 2018 by Lewin Day 20 Comments

It’s that spooky time of year once again, with pumpkins and cobwebs as far as the eye can see. This year, [Mikeasaurus] has put together something really special – a Ghost Rider costume with some amazing effects.

The costume starts with the skull mask, which started with a model from Thingiverse. Conveniently, the model was already set up to be 3D printed in separate pieces. [Mike] further modified the design by cutting out the middle to make it wearable. The mask was printed in low resolution and then assembled. [Mike] didn’t worry too much about making things perfect early on, as the final finish involved plenty of sanding and putty to get the surface just right. To complete the spooky look, the skull got a lick of ivory paint and a distressed finish with some diluted black acrylic.

With the visual components complete, [Mike] turned his attention to the effects. Light is courtesy of a series of self-blinking LEDs, fitted inside the mask to give the eye sockets a menacing orange glow. However, the pièce de résistance is the smoke effect, courtesy of a powerful e-cigarette device and an aquarium pump. At 225W, and filled with vegetable glycerine, this combination produces thick clouds of smoke which emanate from the back of the wearer’s jacket and within the skull itself. Truly stunning.

[Mike] reports that the costume is scary enough that he has been banned from answering the door as Ghost Rider. We think it’s bound to be a hit, regardless. For another epic mask build, check out the Borderlands Psycho. Video after the break. Continue reading “Ghost Rider Costume Is Smoking Hot” →

Faux Walkie-Talkie For Comedy Walking Tour Is A Rapid Prototyping Win

October 24, 2018 by Dan Maloney 6 Comments

Chances are good that a fair number of us have been roped into “one of those” projects before. You know the type: vague specs, limited budget, and of course they need it yesterday. But you know 3D-printers and Raspberduinos and whatnot; surely you can wizard something together quickly. Pretty please?

He might not have been quite that constrained, but when [Sean Hodgins] got tapped to help a friend out with an unusual project, rapid prototyping skills helped him create this GPS-enabled faux-walkie talkie audio player. It’s an unusual device with an unusual purpose: a comedic walking tour of Vancouver “haunted houses” where his friend’s funny ghost stories are prompted by location. The hardware to support this is based around [Sean]’s useful HCC module, an Arduino-compatible development board. With a GPS module for localization and a VS1053 codec, SD card reader, and a small power amp for the audio end, the device can recognize when the user is within 50 meters of a location and play the right audio clip. The housing is a 3D-printed replica of an old toy walkie-talkie, complete with non-functional rubber ducky antenna.

[Sean]’s build looks great and does the job, although we don’t get to hear any of the funny stuff in the video below; guess we’ll have to head up to BC for that. That it only took two weeks start to finish is impressive, but watch out – once they know you’re a wizard, they’ll keep coming back. Continue reading “Faux Walkie-Talkie For Comedy Walking Tour Is A Rapid Prototyping Win” →

3D Printing, Halloween Style

October 17, 2018 by Bryan Cockfield 3 Comments

The wonders of 3D printing don’t stop coming. Whether it’s printing tools on the International Space Station, printing houses out of concrete, or just making spare parts for a child’s toy, there’s virtually nothing you can’t get done with the right 3D printer, including spicing up your Halloween decorations.

Not only is this pumpkin a great-looking decoration for the season on its own, but it can also transform into a rather unsettling spider as well for a little bit of traditional Halloween surprise. The print is seven parts, which all snap into place and fold together with a set of ball-and-socket joints. While it doesn’t have any automatic opening and closing from a set of servos, perhaps we will see someone come up with a motion-activated pumpkin spider transformer that will shock all the trick-or-treaters at the end of this month.

It’s not too late to get one for yourself, either. The files are available on Thingiverse or through the project site. And we’ve seen plenty of other Halloween hacks and projects throughout the years too if you’re looking for other ideas, like the recent candy machine game, a rather surprising flying human head, or this terrifying robot.

Flying Human Head Lands Just In Time For Halloween

October 9, 2018 by Tom Nardi 15 Comments

We love the fall here at Hackaday. The nights are cooler, the leaves are changing, and our tip line starts lighting up with some of the craziest things we’ve ever seen. Something about terrifying children of all ages just really speaks to the hacker mindset. That sounds bad, but we’re sure there’s a positive message in there someplace if you care to look hard enough.

Today’s abomination is a truly horrifying human head quadcopter, which exists for literally no other reason than to freak people out. We love it. Created by [Josh] and a few friends, the “HeadOCopter” is built around a meticulously detailed 3D print of his own head. This thing is so purpose-built that they didn’t even put landing gear on it: there’s no point sitting on the ground when you’re in the business of terrorizing people from above.

Sure, you could do this project with a cheap plastic skull. But there’s no way it would have the same effect. [Josh] created this monstrosity by scanning his own head with the Microsoft Kinect, cleaning the model up in ZBrush, adding in mounts for hardware, and 3D printing the result. After doing some smoothing and filling, the head got passed off to artist [Lisa Svingos] for the final painting. He even thought to include an FPV camera where one of his eyes should be, giving a whole new meaning to the term.

As for the quadcopter hardware itself, it uses a BrainFPV RADIX flight controller (get it?) and 12×5 props on Sunnysky V3508 motors with 30A BLHELI ESCs. Measuring 1 meter (3.2 feet) from motor to motor, it’s an impressive piece of hardware itself; head or no head.

This project reminds us of the flying ghost we saw years back, but we have to admit, this raises the bar pretty high. We’re almost afraid to see what comes next.

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