Symmetry For Beginners – The Rubik’s Cube

Symmetry is everywhere in our natural world. Just take a look at your hands, a butterfly, or a sunflower.  It’s easy to pass off the idea of symmetry and symmetric structures as a simple quirk of existence, and to pay it little mind. If this is your view, I can assure you it will no longer be by the end of this series. If we force ourselves to look beyond the grade school applications of symmetry, we find a world rich in connections via many different types of symmetric identities. One of the most interesting is Gauge Symmetry, which lies at the heart of Quantum Electrodynamics, or QED (we’ll get into this a bit later in the series). Several branches of higher level mathematics study symmetry in detail, allowing a host of sciences, from physics to chemistry,  to view difficult problems and theories from a different perspective.

The subject matter of the ideas explored in symmetry is complicated, and not well known outside of academia and the theoretical sciences. It is the goal of this series of articles to simplify some of the concepts that underpin the study of symmetry, so that the average hacker can gain a basic (and I mean basic) understanding of this fascinating body of knowledge, and put it to use in future projects.  We’ll start things off by taking a look at a machine that has crossed the Hackaday server many times – those nifty Rubik’s Cube solvers. Just how do those things work anyway?

Continue reading “Symmetry For Beginners – The Rubik’s Cube” →

Why I Go Through So Many Arduinos

I make things for people that can’t be bought off a shelf, and in the past several years I have gone through a lot of Arduinos. More and more, they are simply the right tool for both the job and the client. This wasn’t always the case; what changed?

My clients today still include startups and other small businesses, but more and more they’re artists, hobbyists venturing into entrepreneurship, or people who make one-offs like the interactive displays you find in museums or science centers. The type of people I work for has changed, and because of this, the right tool for their job is almost always an Arduino.

Continue reading “Why I Go Through So Many Arduinos” →

It’s Time For Direct Metal 3D-Printing

It’s tough times for 3D-printing. Stratasys got burned on Makerbot, trustful backers got burned on the Peachy Printer meltdown, I burned my finger on a brand new hotend just yesterday, and that’s only the more recent events. In recent years more than a few startups embarked on the challenge of developing a piece of 3D printing technology that would make a difference. More colors, more materials, more reliable, bigger, faster, cheaper, easier to use. There was even a metal 3D printing startup, MatterFab, which pulled off a functional prototype of a low-cost metal-powder-laser-melting 3D printer, securing $13M in funding, and disappearing silently, poof.

This is just the children’s corner of the mall, and the grown-ups have really just begun pulling out their titanium credit cards. General Electric is on track to introduce 3D printed, FAA-approved fuel nozzles into its aircraft jet engines, Airbus is heading for 3D-printed, lightweight components and interior, and SpaceX has already sent rockets with 3D printed Main Oxidizer Valves (MOV) into orbit, aiming to make the SuperDraco the first fully 3D printed rocket engine. Direct metal 3D printing is transitioning from the experimental research phase to production, and it’s interesting to see how and why large industries, well, disrupt themselves.

Continue reading “It’s Time For Direct Metal 3D-Printing” →

The Art And Science Of Bending Sheet Metal

A motor mount. A sturdy enclosure. A 43.7° bracket. The average hack requires at least one angled metal part, and the best tool to make one is still the good ol’ press brake. Bending parts requires a few extra thoughts in the design and layout of the flat patterns, so if you want to know about bend allowances, bend deduction and how to bend accurate parts even without a press, read on.

Continue reading “The Art And Science Of Bending Sheet Metal” →

Beyond WD-40: Lubes For The Home Shop

If your shop is anything like mine, you’ve got a large selection of colorful cans claiming to contain the best and absolutely only lubricant you’ll ever need. I’ve been sucked in by the marketing more times than I care to admit, hoping that the next product will really set itself apart from the others and magically unstick all the stuck stuff in my mechanical life. It never happens, though, and in the end I generally find myself reaching for the familiar blue and yellow can of WD-40 for just about every job.

Continue reading “Beyond WD-40: Lubes For The Home Shop” →

Working With Mains Voltage: The Electrifying Conclusion!

This is the second in a two-part series looking at safety when experimenting with mains-voltage electronic equipment, including the voltages you might find derived from a mains supply but not extending to multi-kilovolt EHT except in passing. In the first part we looked at the safety aspects of your bench, protecting yourself from the mains supply, ensuring your tools and instruments are adequate for the voltages in hand, and finally with your mental approach to a piece of high-voltage equipment.

The mental part is the hard part, because that involves knowing a lot about the inner life of the mains-voltage design. So in this second article on mains voltages, we’ll look into where the higher voltages live inside consumer electronics.

Continue reading “Working With Mains Voltage: The Electrifying Conclusion!” →

Why Kickstarter Products Fail

It seems every week we report on Kickstarter campaigns that fail in extraordinary fashion. And yet there are templates for their failure; stories that are told and retold. These stereotypical faceplants can be avoided. And they are of course not limited to Kickstarter, but apply to all Crowd Funding platforms. Let me list the many failure modes of crowdfunding a product. Learn from these tropes and maybe we can break out of this cycle of despair.

Failure Out of the Gate

You don’t hear about these failures, and that’s the point. These are crowd funded projects that launch into the abyss and don’t get any wings through printed word or exposure. They may have a stellar product, an impressive engineering team, and a 100% likelihood of being able to deliver, but the project doesn’t get noticed and it dies. Coolest Cooler, the project that raised $13 million, failed miserably the first time they ran a campaign. It was the second attempt that got traction.

The solution is to have a mailing list of interested people are ready to purchase the moment you launch, and share to everyone they know. Reach out to blogs and news organizations a month early with a press package and a pitch catered to their specific audience. Press releases get tossed. Have a good reason why this thing is relevant to their audience. Offer an exclusive to a big news site that is your target market.

Continue reading “Why Kickstarter Products Fail” →