Repair Hacks

661 Articles

A Steady Hand Makes This Chip Work Again

March 21, 2019 by 29 Comments

What do you do when you’re working with some vintage ICs and one of the tiny legs pops off? That’s what happened to [Kotomi] when working with an old Super Nintendo. A single lead for the sound chip just snapped off, leaving [Kotomi] one pin short of a working system (the Google Translatrix). This is something that can be fixed, provided you have a steady hand and a rotary tool that’s spinning at thousands of RPM.

Fixing this problem relies on a little bit of knowledge of how integrated circuits are built. There’s a small square of silicon in there, but this tiny die is bonded to a metal leadframe, which looks like the ribcage of a robotic centipede. This leadframe is covered in epoxy, the pins are bent down, and you have an IC. Removing just a tiny bit of epoxy grants access to the leadframe which you can then solder to. Don’t breathe the repair, it’s not pretty, but it does work.

While this technique makes use of a Dremel to break into the chewy nougat center of a vintage chip, and in some ways this could be called decapsulation, it really isn’t. We’ve seen people drop acid to get to the center of a chip and a really hot torch will get to the middle of a ceramic chip, but this technique is just accessing the lead frame of the IC. All ICs have a stamped (or photoetched) metal frame to which the silicone die is bonded. Running a Dremel against some epoxy doesn’t access the silicon, but it does grant access to the signals coming off the chip.

Our Right To Repair Depends On A Minimally Viable Laptop

March 7, 2019 by 142 Comments

It’s never been harder to repair your electronics. When the keyboard in your shiny new MacBook dies, you’ll have to send it to a Genius. When the battery in your iPhone dies, you’ll have to break out the pentalobe screwdrivers. Your technology does not respect your freedom, and this is true all the way down to the source code: the Library of Congress is thankfully chipping away at the DMCA in an effort that serves the Right to Repair movement, but still problems remain.

The ability — or rather, right — to repair will inevitably mean using electronics longer, and keeping them out of the garbage. That’s less e-waste, but it’s also older, potentially slower and less powerful portable workstations. This is the question: how long should you keep your electronics running? When do you start getting into the false economy of repairing something just because you can? What is the minimally viable laptop?

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The Vedolyzer Was High Tech Repair Gear For 1939

February 13, 2019 by 15 Comments

There’s an old joke that all you need to fix TVs is a cheater, a heater, and a meter. If you don’t remember, a cheater was a cord to override the interlock on TVs so you could turn them on with the back removed. Of course, in real life, pro repair techs always had better equipment. In 1939 that might have meant the Supreme Vedolyzer which combined a meter, a ‘scope, and a wavemeter all in one device. [Mr Carlson] acquired one that was in fair shape and made a few videos (see below) of the teardown and restoration.

[Mr Carlson] wasn’t restoring this as an art project, by the way. He plans on using it, so he was less concerned with authenticity and more worried about usability. That led him to do things like remove the input jacks and replace them with BNCs. The video series is a bit of a time investment. Part one is about 82 minutes long! But if you are interested in old gear, this is a chance to peer inside an unusual specimen.

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There Are 200 Electronic Kits In That Box

February 10, 2019 by 90 Comments

If you grew up in the latter part of the 20th century, you didn’t have the Internet we have today — or maybe not at all. What you did have, though, was Radio Shack within an hour’s drive. They sold consumer electronics, of course, but they also sold parts and kits. In addition to specific kits, they always had some versions of a universal kit where lots of components were mounted on a board and you could easily connect and disconnect them to build different things. [RetoSpector78] found a 200-in-1 kit at a thrift store that was exactly like the one he had as a kid and he shares it with us in the video below.

This was a particularly fancy model since it has a nice looking front panel with a few knobs and displays. The book shows you how to make the 200 different projects ranging from metronomes to rain detectors. The projects really fell into several categories. There were practical circuits like radio receivers, test equipment, and transmitters. Then there were games or circuits even the manual called “silly.” In addition, there were circuits to build simply to understand how they work, like flip flops or counters.

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Fail Of The Week: Electromigration Nearly Killed This Xerox Alto

February 3, 2019 by 51 Comments

The Living Computers museum in Seattle has a Xerox Alto, the machine famous for being the first to sport a mouse-based windowing graphical user interface. They received it in working condition and put it in their exhibit, but were dismayed when a year later it ceased to operate. Some detective work revealed that the power supply was failing to reach parts of the machine, and further investigation revealed an unlikely culprit. Electromigration had degraded the contacts between the supply pins and the backplane traces.

If electromigration is new to you, don’t feel ashamed, it was a new one to us too. It’s “the transport of material caused by the gradual movement of the ions in a conductor due to the momentum transfer between conducting electrons and diffusing metal atoms“, got it? Okay, that’s just a long way to say that passing a sufficiently high current through a conductor for a long time can physically move the metal of that conductor.

This one just doesn’t pop up very often. But in the case of the Alto, an under-specified power distribution system caused a lot of current to flow through too few solder joints. Those joints were left without enough metal to make a decent connection, so they failed.

The fix came with a set of sturdy busbars freshly soldered to the pins, but the interest in this piece comes more from the unusual phenomenon that caused it. That soldered joints can seemingly flow away defies belief. It’s still something most of us will never encounter, but like tales of ball lightning it’s one for the “Fancy that!” collection.

We’ve covered the Alto before, most notably [Ken Shirriff]’s work in restoring the Computer History Museum’s example.

[Leo] Repairs A MIDI Sequencer

January 23, 2019 by 7 Comments

We all have that friend who brings us their sad busted electronics. In [Leo’s] case, he had a MIDI sequencer from a musician friend. It had a dead display and the manufacturer advised that a driver IC was probably bad, even sending a replacement surface mount part.

[Leo] wasn’t convinced though. He knew that people were always pushing on the switches that were mounted on the board and he speculated that it might just be a bad solder joint. As you can see in the video below, that didn’t prove out.

The next step was to fire up a hot air gun. Instead of removing the chip, he wanted to reflow the solder anyway. He was a little worried about melting the 7-segment LEDs so he built a little foil shield to protect it. That didn’t get things working, either.

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Vintage Audio Gear Gets A Display Upgrade

January 13, 2019 by 4 Comments

The lengths the retrocomputing devotee must go to in order to breathe new life into old gear can border on the heroic. Tracing down long-discontinued parts, buying multiple copies of the same unit to act as organ donors for the one good machine, and when all else fails, improvising with current productions parts to get that vintage look and feel.

This LCD display backlighting fix for a vintage audio sampler falls into that last category, which was pulled off by [Inkoo Vintage Computer]. The unit in question is an Akai S1100 sampler, a classic from the late 1980s that had already been modified to replace the original floppy drive with a USB reader when the backlight on the LCD began to give out. Replacements for the original electroluminescent backlight are available, but [Inkoo] opted for a cheaper way out. An iPhone 6s 6 Plus backlight was an inexpensive option, if it could be made to fit. Luckily, [Inkoo] was able to trim the diffuser without causing any electrical issues. A boost converter was needed to run the backlight from the sampler’s 5 V DC rail, and interfacing the backlight’s flexible circuitry to the 80s-era copper wiring was a bit fussy, but the results were great. The sampler’s LCD is legible again, and looks just like it might have in the studio back when [Depeche Mode] and [Duran Duran] were using it to crank out hits.

As much as we like this repair, it doesn’t imply that EL is a dead technology. Far from it – [Ben Krasnow] is using it to create unique displays, and EL wire makes for some dazzling wearables. It doesn’t last forever, but while it does, it’s pretty neat stuff.