The Fascinating World Of Solder Alloys And Metallurgy

Solder is the conductive metal glue that one uses to stick components together. If you get the component and the PCB hot enough, and melt a little solder in the joint, it will stay put and conduct reliably. But it’s far from simple.

There are many different solder alloys, and even the tip of the soldering iron itself is a multi-material masterpiece. In this article, we’ll take a look at the metallurgy behind soldering, and you’ll see why soldering tip maintenance, and regular replacement, is a good idea. Naturally, we’ll also touch upon the role that lead plays in solder alloys, and what the effect is of replacing it with other metals when going lead-free. What are you soldering with? Continue reading “The Fascinating World Of Solder Alloys And Metallurgy”

Atomic Power Gets Small

There was a time when nuclear power plants were going to save the world. Barring accidents, the plants are clean and generate a lot of power. However, a few high-profile accidents and increased public awareness of some key issues have made nuclear power a hard sell, at least in the United States. The fastest growing nuclear power-related business in the US — according to sources — is companies decommissioning nuclear power plants. However, there’s a move afoot to make nuclear power a viable solution again. The company behind it says their plants will be cheaper to build, cheaper to operate, and are much safer than conventional plants. Are those claims reasonable?

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Automate The Freight: Amazon’s Robotic Packaging Lines

In the “Automate the Freight” series, I’ve concentrated on stories that reflect my premise that the killer app for self-driving vehicles will not be private passenger cars, but will more likely be the mundane but necessary task of toting things from place to place. The economics of replacing thousands of salary-drawing and benefit-requiring humans in the logistics chain are greatly favored compared to the profits to be made by providing a convenient and safe commuting experience to individuals. Advances made in automating deliveries will eventually trickle down to the consumer market, but it’ll be the freight carriers that drive innovation.

While I’ve concentrated on self-driving freight vehicles, there are other aspects to automating the supply chain that I’ve touched on in this series, from UAV-delivered blood and medical supplies to the potential for automating the last hundred feet of home delivery with curb-to-door robots. But automation of the other end of the supply chain holds a lot of promise too, both for advancing technology and disrupting the entire logistics field. This time around: automated packaging lines, or how the stuff you buy online gets picked and wrapped for shipping without ever being touched by human hands.

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Hackaday Superconference Tickets And Proposals Are Live Right Now

Stop what you’re doing and get your ticket to the Hackaday Superconference. This is the ultimate hardware conference, November 15th, 16th, and 17th in Pasadena, California. It will sell out, especially the early bird tickets which are certain to be snapped up before the end of this day. (Edit: Early Bird tickets are already sold out, but you can still get the Early Bird price by submitting a talk).

Supercon is all about hardware creation. From prototypes and manufacturable designs, to one-off hardware art and products that have sold thousands, this is where you meet the people and hear the stories behind new and interesting feats of engineering. It’s a weekend filled with fascinating talks and mind-expanding workshops, but Supercon is so much more.

This is a Hacker Village where the greenest beginner and the grayest veteran sit shoulder to shoulder to solder, to code, to dream of the future, and to share stories of the past. We want you here, and you need to make it happen. Whether it’s professional development (yes! ask your boss to make this a business outing) or your hard-earned vacation, Supercon will recharge your batteries and top off your inspiration for the year to come.

Your Talk Here

The Call for Proposals is now open. We want you to speak at Supercon!

Yes, I’m talking to you. Core to the mission of the Hackaday Superconference is to encourage more people to speak publicly about everything that goes into designing and manufacturing hardware. This means we want first time speakers just as much as we want seasoned presenters. You will be celebrated at Supercon; the ethos of this community is warm, welcoming, and thankful that you took the time to help everyone learn something interesting.

Don’t stop to ask yourself if you should… yes, we want to read your talk proposal. No topic is too big or too small for consideration. This is your chance to give back as a thank-you to so many people who have helped you gather your own skills over the years. We stand on the shoulders of giants, it’s your turn to be giant.

True Believer Tickets

We like to think of our Early Bird tickets as a nod to the true believers out there. We haven’t published the speakers, the workshops, or really anything else. That info will be public as everything comes together, but by then it may be too late to get a ticket. Right now all we can tell you for certain is that there will be a big celebration to name the grand prize winner of the 2019 Hackaday Prize, there will be a ton of badge hacking on a mind-blowing hardware badge being designed by Sprite_TM (Jeroen Domburg), you will have way too much fun and get far too little sleep, and tickets will sell out. In other words, this will be awesome.

Need more convincing? You can watch the recap video from 2018, or dive into the weekend overview, badge-hacking, and competitive soldering roundups. I’ve never met anyone from the first four years of  Supercon who regretted buying early bird tickets. I’ve met plenty of people who regretted missing out. Don’t miss out on year five of the movement. This is your community, there is truly something for everyone, and Pasadena is a beautiful place to be in the middle of November. See you at Supercon!

There And Back Again: A Falcon 9 Launch Story

It’s true that I’m not known for keeping particularly regular hours, but even I had my doubts about this plan. We’d go to sleep around midnight, wake up at 3 AM, drive up the coast aimlessly, then turn around and attend a full-day event where we’d have to maintain at least some semblance of professionalism. It was a bad idea, terrible even. But there I was at 11:30 PM sitting in a Waffle House with Thomas, the Supplyframe videographer, getting dangerously close to signing off on it.

Officially we were there to cover the Cornell Cup Finals being held at Kennedy Space Center, but as it so happens, our arrival in Florida perfectly coincided with the launch of CRS-17, SpaceX’s latest International Space Station resupply mission. Technically this was not part of our assignment. But really, what choice did we have?

Even if our respective bosses didn’t see it as a wasted opportunity, we had to consider the locals. In the few hours we’d been here, it seemed the launch was all anyone wanted to talk about. Everyone from the airport shuttle driver to the waitress who brought us our hash browns reminded us a rocket would be lifting off soon. If we didn’t go, then come Friday afternoon we’d be the only people in Cape Canaveral who didn’t have a personal account of the event. By all indications, an unforgivable cultural faux pas in central Florida.

Of course, the truth of the matter is that we didn’t actually need any convincing to go on this adventure. We had the supreme good fortune of finding ourselves in the vicinity of Kennedy Space Center a few hours before they were going to send a rocket thundering off into the black, and there was no way we could just sleep through it. No, there was never any choice in the matter. We were going.

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New Part Day: A 64-Bit RISC-V CPU In Raspberry Pi Hat Form

Over the last few years the open-source RISC-V microprocessor has moved from existing only on FPGAs into real silicon, and right now you can buy a RISC-V microcontroller with all the bells and whistles you would ever want. There’s an interesting chip from China called the Sipeed M1 that features a dual-core RISC-V core running at 600MHz, a bunch of I/Os, and because it’s 2019, a neural network processor. We’ve seen this chip before, but now Seeed Studios is selling it as a Raspberry Pi Hat. Is it an add-on board for a Pi, or is it its own standalone thing? Who knows.

The Grove AI Hat for Edge Computing, as this board is called, is built around the Sipeed MAix M1 AI Module with a Kendryte K210 processor. This is a dual-core 64-bit RISC-V chip and it is obviously the star of the show here. In addition to this chip you’ve also got a few Grove headers for digital I/O, I2C, PWM, and a UART. There’s a a USB Type C for power (finally we’re getting away from USB micro power plugs), and of course a 40-pin Raspberry Pi-style header.

This board is essentially a breakout board for the Sipeed M1 chip, which is one of the most interesting new microcontrollers we’ve seen since it launched late last year. There’s a lot of power here, and already people are emulating the Nintendo Entertainment System on this chip with great success. The problem with this chip is that apart from making your own breakout board, there aren’t many options to get it up and running quickly. This is the solution to that; at the very least it’s a Sipeed chip on a board with a power supply, and it’s also a co-processor that can be accessed with Linux and a Raspberry Pi.

Great Hacks At Our Maker Faire Bay Area Meetup; From Helmets And Goggles To Rovers And String

When Maker Faire Bay Area closed down early Saturday evening, the fun did not stop: there’s a strong pool of night owls among the maker demographic. When the gates close, the after-parties around San Mateo run late into the night, and Hackaday’s meetup is a strong favorite.

This year Hackaday and Tindie joined forces with Kickstarter and moved our combined event to B Street Station, a venue with more space for hacks than previous years. The drinks started flowing, great people started chatting, basked in an ever present glow of LEDs. A huge amount of awesome hardware showed up, so let’s take a look the demos and stunts that came out to play.

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