Holey Moley: Fixing The Mars InSight Mole

In the early 1990s, NASA experienced a sea change in the way it approached space exploration. Gone were the days when all their programs would be massive projects with audacious goals. The bulk of NASA’s projects would fall under the Discovery Project and hew to the mantra “faster, better, cheaper,” with narrowly focused goals and smaller budgets, with as much reuse of equipment as possible.

The idea for what would become the Mars InSight mission first appeared in 2010 and was designed to explore Mars in ways no prior mission had. Where Viking had scratched the surface in the 1970s looking for chemical signs of life and the rovers of the Explorer program had wandered about exploring surface geology, InSight was tasked with looking much, much deeper into the Red Planet.

Sadly, InSight’s primary means of looking at what lies beneath the regolith of Mars is currently stuck a few centimeters below the surface. NASA and JPL engineers are working on a fix, and while it’s far from certain that that they’ll succeed, things have started to look up for InSight lately. Here’s a quick look at what the problem is, and a potential solution that might get the mission back on track.

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Recreating Space Cameras

[Cole Price] describes himself as a photographer and a space nerd. We’ll give that to him since his web site clearly shows a love of cameras and a love of the NASA programs from the 1960s. [Cole] has painstakingly made replicas of cameras used in the space program including a Hasselblad 500C used on a Mercury flight and another Hasselblad used during Apollo 11. His work is on display in several venues — for example, the 500C is in the Carl Zeiss headquarters building.

[Cole’s] only made a detailed post about 500C and a teaser about the Apollo 11 camera. However, there’s a lot of detail about what NASA — and an RCA technician named [Red Williams] — did to get the camera space-ready.

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Why Spacecraft Of The Future Will Be Extruded

It’s been fifty years since man first landed on the Moon, but despite all the incredible advancements in technology since Armstrong made that iconic first small step, we’ve yet to reach any farther into deep space than we did during the Apollo program. The giant leap that many assumed would naturally follow the Moon landing, such as a manned flyby of Venus, never came. We’ve been stuck in low Earth orbit (LEO) ever since, with a return to deep space perpetually promised to be just a few years away.

Falcon Heavy Payload Fairing

But why? The short answer is, of course, that space travel is monstrously expensive. It’s also dangerous and complex, but those issues pale in comparison to the mind-boggling bill that would be incurred by any nation that dares to send humans more than a few hundred kilometers above the surface of the Earth. If we’re going to have any chance of getting off this rock, the cost of putting a kilogram into orbit needs to get dramatically cheaper.

Luckily, we’re finally starting to see some positive development on that front. Commercial launch providers are currently slashing the cost of putting a payload into space. In its heyday, the Space Shuttle could carry 27,500 kg (60,600 lb) to LEO, at a cost of approximately $500 million per launch. Today, SpaceX’s Falcon Heavy can put 63,800 kg (140,700 lb) into the same orbit for less than $100 million. It’s still not pocket change, but you wouldn’t be completely out of line to call it revolutionary, either.

Unfortunately there’s a catch. The rockets being produced by SpaceX and other commercial companies are relatively small. The Falcon Heavy might be able to lift more than twice the mass as the Space Shuttle, but it has considerably less internal volume. That wouldn’t be a problem if we were trying to hurl lead blocks into space, but any spacecraft designed for human occupants will by necessity be fairly large and contain a considerable amount of empty space. As an example, the largest module of the International Space Station would be too long to physically fit inside the Falcon Heavy fairing, and yet it had a mass of only 15,900 kg (35,100 lb) at liftoff.

To maximize the capabilities of volume constrained boosters, there needs to be a paradigm shift in how we approach the design and construction of crewed spacecraft. Especially ones intended for long-duration missions. As it so happens, exciting research is being conducted to do exactly that. Rather than sending an assembled spacecraft into orbit, the hope is that we can eventually just send the raw materials and print it in space.

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SpaceX Clips Dragon’s Wings After Investigation

When the SpaceX Dragon spacecraft reached orbit for the first time in 2010, it was a historic achievement. But to qualify for NASA’s Commercial Orbital Transportation Services (COTS) program, the capsule also needed to demonstrate that it could return safely to Earth. Its predecessor, the Space Shuttle, had wings that let it glide home and land like a plane. But in returning to the classic capsule design of earlier spacecraft, SpaceX was forced to rely on a technique not used by American spacecraft since the 1970s: parachutes and an ocean splashdown.

The Dragon’s descent under parachute, splashdown, and subsequent successful recovery paved the way for SpaceX to begin a series of resupply missions to the International Space Station that continue to this day. But not everyone at SpaceX was satisfied with their 21st century spacecraft having to perform such an anachronistic landing. At a post-mission press conference, CEO Elon Musk told those in attendance that eventually the Dragon would be able to make a pinpoint touchdown using thrusters and deployable landing gear:

The architecture that you observed today is obviously similar to what was employed in the Apollo era, but the next generation Dragon, the Crew Dragon, we’re actually going to be aiming for a propulsive landing with gear. We’ll still have the parachutes as a backup, but it’s going to be a precision landing, you could literally land on something the size of a helipad propulsively with gear, refuel, and take off again.

But just shy of a decade later, the violent explosion of the first space worthy Crew Dragon has become the final nail in the coffin for Elon’s dream of manned space capsules landing like helicopters. In truth, the future of this particular capability was already looking quite dim given NASA’s preference for a more pragmatic approach to returning their astronauts from space. But Crew Dragon design changes slated to be implemented in light of findings made during the accident report will all but completely remove the possibility of Dragon ever performing a propulsive landing.

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How To Build A CubeSat

There was a time when building your own satellite and having it placed into orbit would have been a wild dream. Now it is extremely possible, but still not trivial. A CubeSat is a very small satellite that can hitch a ride with a bigger satellite or get tossed out of a friendly space station. This week’s issue of The Orbital Index has a very good overview of what all is required. It also contains a great selection of links to get more information.

At first glance, it seems like it would be pretty simple. A computer, a battery, and some solar cells. Well, you probably want to hear back from it, so then you need a radio. Oh, and an antenna. But the antenna can’t stick out during launch so you need a way to deploy it. If you want the satellite to point somewhere, you’ll need things for that, too. Some CubeSats even have tiny thrusters to affect their orbit.

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Retrotechtacular: The OSCAR 7 Satellite Died And Was Reborn 20 Years Later

If I were to ask you what is the oldest man-made orbiting satellite still in use, I’d expect to hear a variety of answers. Space geeks might mention the passive radar calibration spheres, or possibly one of the early weather satellites. But what about the oldest communication satellite still in use?

The answer is a complicated one. Oscar 7 is an amateur radio satellite launched on November 5th 1974, carrying two transponders and four beacons, all of which operate on bands available to amateur radio operators. Nearly 45 years later it still provides radio amateurs with contacts just as it did in the 1970s. But this bird’s history is anything but ordinary. It’s the satellite that came back from the dead after being thought lost forever. And just as it was fading from view it played an unexpected role in the resistance to the communist government in Poland.

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Preserving Historic NASA Display Technology

When [Patrick Hickey] spent a tidy sum on eBay to purchase a pair of seven-segment displays used in the Launch Control Center at Kennedy Space Center during the Apollo program, he could have just put them up on a shelf. It’s certainly what most people would have done. Instead, he’s decided to study and document their design with the hope of eventually creating 3D replicas of these unique pieces of NASA history.

With a half century now separating us from the Moon landing, it’s more important than ever to preserve the incredible technology that NASA used during mankind’s greatest adventure. Legitimate Apollo-era hardware is fairly scarce on the open market, and certainly not cheap. As [Patrick] explains on the Hackaday.io page for this project, being able to 3D print accurate replicas of these displays is perhaps the best way we can be sure they won’t be lost to history.

But more than that, he also wants others to be able to see them in operation and perhaps even use them in their own projects. So that means coming up with modern electronics that stand-in for the 60s era hardware which originally powered them.

Since [Patrick] doesn’t have access to whatever (likely incandescent) lighting source these displays used originally, his electronics are strictly functional rather than being an attempt at a historic recreation. But we have to say, the effect looks fantastic regardless.

Currently, [Patrick] is putting most of his efforts on the smaller of the two displays that he calls “Type A”. The chunk of milled aluminum with integrated cooling fins has a relatively simple shape that should lend itself to replication through 3D scanning or even just a pair of calipers. He’s also put together a proof of concept for how he intends to light the display with 5mm LEDs on a carefully trimmed bit of protoboard, which he plans on eventually refining to reduce the number of wires used.

One aspect he’s still a little unsure of is how best to replicate the front mask. It appears to be made of etched metal with an integrated fiberglass diffuser, and while he’s already come up with a few possible ways to create a similar front panel for his 3D printed version, he’s certainly open to suggestions from the community.

This isn’t the first time we’ve seen a dedicated individual use 3D printing to recreate a rare and expensive object. While the purists will say that an extruded plastic version doesn’t compare to the real thing, we think it’s certainly better than letting technology like this fade into obscurity.