Teardown The Things You Love

June 3, 2019 by Brian McEvoy 2 Comments

This two-decade old blinkenlights project (YouTube link, and also below the break) would look at home among current $1 soldering kits except for a few key differences. Firstly, it has the teardown artist’s name on the back and comes from an era when DIY circuit boards really meant doing things yourself including the artwork, etching, and drilling. The battery holders are our favorite feature. Instead of being a part on a BOM, this board has some wire loops soldered in place and relies on a pair of venerable LR44 alkaline cells instead of the CR2032s we all enjoy today.

Given the age of the project, [Big Clive] is not revisiting his old masterpiece just for nostalgia, he is having to retrace his old circuit and do a teardown on his own work because the schematic was lost to time. We think there is value to revisiting old work like an archaeologist would approach an ancient necklace. Some of us used to comment our code religiously for fear that we would forget what went through our learning minds and need to be reminded of that rigor.

If you want another battery holder that doesn’t need a part number, check out one that leverages the semi-flexible nature of thin PCBs or fake the batteries altogether. Continue reading “Teardown The Things You Love” →

Repairdown: Disklavier DKC500RW Control Unit

June 3, 2019 by Tom Nardi 61 Comments

If you’ve been kind enough to accompany me on these regular hardware explorations, you’ve likely recognized a trend with regards to the gadgets that go under the knife. Generally speaking, the devices I take apart for your viewing pleasure come to us from the clearance rack of a big box retailer, the thrift store, or the always generous “AS-IS” section on eBay. There’s something of a cost-benefit analysis performed each time I pick up a piece of gear for dissection, and it probably won’t surprise you to find that the least expensive doggy in the window is usually the one that secures its fifteen minutes of Internet fame.

But this month I present to you, Good Reader, something a bit different. This time I’m not taking something apart just for the simple joy of seeing PCB laid bare. I’ve been given the task of repairing an expensive piece of antiquated oddball equipment because, quite frankly, nobody else wanted to do it. If we happen to find ourselves learning about its inner workings in the process, that’s just the cost of doing business with a Hackaday writer.

The situation as explained to me is that in the late 1990’s, my brother’s employer purchased a Yamaha Mark II XG “Baby Grand” piano for somewhere in the neighborhood of $20,000. This particular model was selected for its ability to play MIDI files from 3.5 inch floppy disks, complete with the rather ghostly effect of the keys moving by themselves. The idea was that you could set this piano up in your lobby with a floppy full of Barry Manilow’s greatest hits, and your establishment would instantly be dripping with automated class.

Unfortunately, about a month or so back, the piano’s Disklavier DKC500RW control unit stopped reading disks. The piano itself still worked, but now required a human to do the playing. Calls were made, but as you might expect, most repair centers politely declined around the time they heard the word “floppy” and anyone who stayed on the line quoted a price that simply wasn’t economical.

Before they resorted to hiring a pianist, perhaps a rare example of a human taking a robot’s job, my brother asked if he could remove the control unit and see if I could make any sense of it. So with that, let’s dig into this vintage piece of musical equipment and see what a five figure price tag got you at the turn of the millennium.

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Vintage Fairchild IC Proves Tough To Decap

May 27, 2019 by Dan Maloney 12 Comments

You’d think that something called “white fuming nitric acid” would be more than corrosive enough to dissolve just about anything. Heck, it’s rocket fuel – OK, rocket fuel oxidizer – and even so it still it wasn’t enough to pop the top on this vintage Fairchild μL914 integrated circuit, at least not without special measures.

As [John McMaster], part of the team that analyzed the classic dual 2-input NOR gate RTL chip from the 1960s, explains it, decapping modern chips is a straightforward if noxious process. Generally a divot is milled into the epoxy, providing both a reservoir for the WFNA and a roughened surface for it to attack. But the Fairchild chip, chosen for dissection for the Maker Faire Bay Area last week specifically because the features on the die are enormous by modern standards, was housed in an eight-lead TO-99 case with epoxy that proved nigh invulnerable to WFNA. [John] tried every chemical and mechanical trick in the book, going so far as to ablate epoxy with a Nd:YAG laser. He eventually got the die exposed, only to discover that it was covered with silicone rather than the silicon dioxide passivation layer of modern chips. Silicone can be tough stuff to remove, and [John] resorted to using lighter fluid as a solvent and a brush with a single bristle to clean up the die.

We applaud the effort that this took, which only proves that decapping is more art than science sometimes. And the results were fabulous; as Hackaday editor-in-chief [Mike Szczys] notes, the decapping led to his first real “a-ha moment” about how chips really work.

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Ripping Up A Rothult

May 5, 2019 by Brian McEvoy 28 Comments

NFC locks are reaching a tipping point where the technology is so inexpensive that it makes sense to use it in projects where it would have been impractical months ago. Not that practicality has any place among these pages. IKEA carries a cabinet lock for $20USD and does not need any programming but who has a jewelry box or desk drawer that could not benefit from a little extra security? Only a bit though, we’re not talking about a deadbolt here as this teardown shows.

Rothult has all the stuff you would expect to find in an NFC scanner with a moving part. We find a microcontroller, RFID decoder, supporting passives, metal shaft, and a geartrain. The most exciting part is the controller which is an STM32L051K8 processor by STMicroelectronics and second to that is the AS3911 RFID reader from AMS. Datasheets for both have links in the teardown. Riping up a Rothult in the lab, we find an 25R3911B running the RFID, and we have a link to that PDF datasheet. Both controllers speak SPI.

There are a couple of things to notice about this lock. The antenna is a flat PCB-mounted with standard header pins, so there is nothing stopping us from connecting coax and making a remote antenna. The limit switches are distinct so a few dabs of solder could turn this into an NFC controlled motor driver. Some of us will rest easy when our coworkers stop kidnapping our nice pens.

Rothult first came to our attention in a Hackaday Links where a commenter was kind enough to tip us off to this teardown. Thanks, Pio! If this whets your appetite for NFC, we have more in store.

Teardown: Refuel Propane Tank Monitor

April 30, 2019 by Tom Nardi 61 Comments

Regular Hackaday readers will know that the clearance section of your local big box retailer is a great place to pick up oddball gadgets and gizmos for dirt cheap. In an era where manufacturers are rushing to make their products “smart” whether they need to be or not, the occasional ideas which fail to gain traction are just the cost of doing business. If you keep an eye out, you’re almost guaranteed to see one of these Internet of Things rejects collecting dust on a back aisle, often selling for pennies on the dollar.

Case in point, the “Refuel” propane tank monitor from Wink. Though there’s also logos for Quirky and GE on the package as well, and even a picture of the guy who came up with the idea. Essentially what we have here is a digital scale that reports the current weight of your grill’s propane tank to your phone via the Internet. A trick we might consider a fairly simple hack with a load cell and an ESP8266 under normal circumstances, but as this is a commercial product with an MSRP of $49.99 USD, its naturally been over-complicated to the point of absurdity.

Of course, one could simply lift the propane tank and get a decent estimate of its contents; a trick mastered by weekend grill masters since time immemorial. But then you wouldn’t have to make an account with Wink, or go through the very strange process of attempting to configure the device by using the flashing light of your smartphone’s screen (seriously). All so you can check how much propane is left in your grill while you’re away from home. You know, as one does.

Frankly, it’s hard for me to imagine who would actually have purchased such a thing at full retail. But of course, that’s likely why I was able to pick it up for the princely sum of $5. At that price, we can’t afford not to take a peek into this gizmo from Wink, Quirky, GE, and Anthony from Boston.

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Teardown: The Guts Of A Digital Sentry

April 18, 2019 by Inderpreet Singh 6 Comments

I have a home alarm system that has me wondering if I can make it better with my maker Kung-fu. Recently we had to replace our system, so I took the time to dissect the main controller, the remote sensors, and all the bits that make a home security system work.

To be precise, the subject of today’s interrogation is a Zicom brand Home Alarm that was quite famous a decade ago. It connects to a wired telephone line, takes inputs from motion, door, and gas sensors, and will make quite a racket if the system is tripped (which sometimes happened accidentally). Even though no circuits were harmed in the making of this post, I assure you that there are some interesting things that will raise an eyebrow or two. Lets take a look.

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Teardown: Nihon Kenko Magnetic Wave Tester

April 15, 2019 by Tom Nardi 35 Comments

You never know what kind of wonders you’ll find on eBay, especially when you have a bunch of alerts configured to go off when weird electronic devices pop up. You may even find yourself bidding on something despite not being entirely sure what it is. Perhaps you’re a collector of unusual gadgets, or maybe it’s because you’ve committed to doing monthly teardowns for the hacker blog you work for. In any event, you sometimes find yourself in possession of an oddball device that requires closer inspection.

Case in point, this “Magnetic Wave Tester” from everyone’s favorite purveyor of high-end electronics, Nihon Kenko Zoushin Kenkyukai Corporation. The eBay listing said the device came from an estate sale and the seller didn’t know much about it, but with just a visual inspection we can make some educated guesses. When a strong enough magnetic field is present, the top section on the device will presumably blink or light up. As it has no obvious method of sensitivity adjustment or even a display to show specific values, it appears the unit must operate like an electromagnetic canary in a coal mine: if it goes off, assume the worst.

If you’re wondering what the possible use for such a gadget is, you’re not the only one. I wasn’t able to find much information about this device online, but the few mentions I found didn’t exactly fill me with confidence. It seems two groups of people are interested in this type of “Magnetic Wave Tester”: people who believe strong magnetic fields have some homeopathic properties, or those who think it will allow them to converse with ghosts. In both cases, these aren’t the kind of users who want to see a microtesla readout; they want a bright blinking light to show their friends.

So without further ado, let’s align our chakras, consult with the spirits, and see what your money gets you when you purchase a pocket-sized hokum detector.

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