Bringing Fiction To Life With 3D Printing

April 2, 2018 by Tom Nardi 27 Comments

I print something nearly every day, and over the last few years, I’ve created hundreds of practical items. Parts to repair my car, specialized tools, scientific instruments, the list goes on and on. It’s very difficult for me to imagine going back to a time where I didn’t have the ability to rapidly create and replicate physical objects at home. I can say with complete honesty that it has been an absolutely life-changing technology for me, personally.

But to everyone else in my life, my friends and family, 3D printers are magical boxes which can produce gadgets, weapons, and characters from their favorite games and movies. Nobody wants to see the parts I made to get my girlfriend’s 1980’s Honda back on the road before she had to go to work in the morning, they want to see the Minecraft block I made for my daughter. I can’t get anyone interested in a device I made to detect the algal density of a sample of water, but they all want me to run off a set of the stones from The Fifth Element for them.

As I recently finished just such a project, a 3D printed limpet mine from Battlefield 1, I thought I would share some thoughts on the best practices for turning fiction into non-fiction.

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There’s More To MIDI Than Music – How About A Light Show?

March 31, 2018 by Sven Gregori 6 Comments

MIDI instruments and controllers are fun devices if you want to combine your interest in music and electronics in a single project. Breaking music down into standardized, digital signals can technically turn anything with a button or a sensor into a musical instrument or effect pedal. On the other hand, the receiving end of the MIDI signal is mostly overlooked.

[FuseBerry], a music connoisseur with a background in electronics and computer science, always wanted to build a custom MIDI device, but instead of an instrument, he ended up with a MIDI controlled light show in the shape of an exploded truncated icosahedron ([FuseBerry]’s effort to look up that name shouldn’t go unnoticed). He designed and 3D-printed all the individual geometric shapes, and painstakingly equipped them with LEDs from a WS2818B strip. An Arduino Uno controls those LEDS, and receives the MIDI signals through a regular 5-pin DIN MIDI connector that is attached to the Arduino’s UART interface.

The LEDs are mapped to pre-defined MIDI notes, so whenever one of them is played, and their NoteOn message is received, the LEDs light up accordingly. [FuseBerry] uses his go-to DAW to create the light patterns, but any software / device that can send MIDI messages should do the trick. In the project’s current state, the light pattern needs to be created manually, but with some adjustments to the Arduino code, that could be more automated, something along the lines of this MIDI controlled Christmas light show.

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Watch This Tiny Dome Auto-open And Close Into A Propeller

March 30, 2018 by Donald Papp 16 Comments

Careful planning and simulation is invaluable, but it can also be rewarding to dive directly into prototyping. This is the approach [Carl Bugeja] took with his Spherical Folding Propeller design which he has entered into the Open Hardware Design Challenge category of The 2018 Hackaday Prize. While at rest, the folding propeller looks like a small dome attached to the top of a motor. As the motor fires up, centrifugal forces cause the two main halves of the dome to unfold outward where they act as propeller blades. When the motor stops, the assembly snaps shut again.

[Carl] has done some initial tests with his first prototype attached to a digital scale as a way of measuring thrust. The test unit isn’t large — the dome is only 1.6 cm in diameter when folded — but he feels the results are promising considering the small size of the props and the fact that no simulation work was done during the initial design. [Carl] is looking to optimize the actual thrust that can be delivered, now that it has been shown that his idea of a folding dome works as imagined.

Going straight to physical prototyping with an idea can be a valid approach to early development, especially nowadays when high quality components and technologies are easily available even to hobbyists. Plus it can be great fun! You can see and hear [Carl]’s prototype in the short video embedded below.

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Let’s Bring Back The Age Of Automatons

March 28, 2018 by Lara Grant 13 Comments

Long before the concept of A.I., as we know it today existed, humans started building machines that seemed to move and even think by a will of their own. For decades we have been building automatons, self-operating machines, designed to resemble humans and animals. Causing the designer to break down human and animal movements, behaviors, and even speech (by way of bellows and air tubes) into predetermined sequential actions.

[Greg Zumwalt] created what he calls a hummingbird themed automaton inspired by his wife’s love of watching hummingbirds gather near their home. His 3D printed and assembled hummingbird automaton moves almost as fluid as its organic counterpart. The design is simple yet created from an impressive number of 97 printed parts printed from 38 unique designs which he includes in his Instructable. Other than meticulous assembly design, the fluid motion lends itself to a process of test fitting, trimming, and sanding all printed parts. Plus adding petroleum jelly as lubrication to the build’s moving parts. Along with the print files, [Greg Zumwalt] also gives you the print settings needed to recreate this precision build and a parts list accounting for all the multiple prints needed for each design. Continue reading “Let’s Bring Back The Age Of Automatons” →

3D Printed ESP8266 Programming Jig

March 27, 2018 by Tom Nardi 20 Comments

The various development boards such as the NodeMCU or Wemos D1 make working with the ESP8266 an absolute breeze. If they have a downside, it is that they are larger than the bare ESP2866, and of course cost a bit more. Just as with the Arduino, once you have the wiring sorted out and the code more or less finalized, your best bet is to ditch the unnecessary support hardware and use the bare module to save space and money in your final design.

The design took a few revisions to get right

Unfortunately, the ESP8266 form factor isn’t terribly forgiving when it comes time for hooking up a programmer. Rather than having to solder a serial adapter to the chip to flash it, [Ryan] came up with a slick 3D printed programming jig that uses pogo pins. If you have to program these boards in bulk, a jig like this can save a massive amount of time and aggravation.

Beyond the 3D printed holder for the pogo pins, this programmer uses a FTDI USB-to-serial adapter, a couple passive components to smooth out the power going into the chip, and a couple buttons.

In the video after the break, [Ryan] walks through the many iterations it took to get the 3D printed aspect of the jig worked out. The design went through a few rather large revisions, including one that fundamentally changed the whole form factor. Even with the jig now working, he mentions that he might circle back around and try it from a different angle.

Programming jigs are a staple of electronics manufacturing, and we’ve covered quite a few that have helped transformed a proof of concept into a small scale production runs.

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Rechargeable Robot Mows Lawns

March 25, 2018 by Bryan Cockfield 11 Comments

Perhaps one day our robot overlords will look back on all of the trivial things that humans made them do and take retribution on us. Until then, though, there’s no problem having them perform all of our chores. [v.loschiavo] is also exploiting our future rulers and built a robot that mows his lawn automatically as his entry into the 2018 Hackaday Prize.

The robot uses a rechargeable battery system to drive a nylon blade for grass cutting. It also has an obstacle detection and avoidance system that allows it to find the borders of your yard and keep from getting stuck against shrubs and flower beds. And don’t worry about safety, either. There’s a built-in system of sensors that prevents any injuries from occurring. The robot also has a 10 Watt solar panel on the top that helps recharge the battery, but it can also recharge at a base station similar to a Roomba.

The whole robot was 3D printed with the exception of some parts like the cutting motor, solar panel, and gear motors. While nothing except for the pictures and a general overview of the robot has been posted to the project page yet, we hope [v.loschiavo] updates the project with the G-code files, code, and schematics so we can build our own.

Arduino Clock Jots Down The Time, In UV

March 22, 2018 by Tom Nardi 7 Comments

We’re big fans of the impractical around here at Hackaday. Sure there’s a certain appeal to coming up with the most efficient method to accomplish your goal, the method that does exactly what it needs to do without any superfluous elements. But it’s just not as much fun. If at least one person doesn’t ask “But why?”, then you probably left something on the table, design wise.

So when we saw this delightfully complex clock designed by [Tucker Shannon], we instantly fell in love. Powered by an Arduino, the clock uses an articulated arm with a UV LED to write out the current time on a piece of glow-in-the-dark material. The time doesn’t stay up for long depending on the lighting in the room, but at least it only takes a second or two to write out once you press the button.

Things are pretty straightforward inside the 3D printed case. There’s an Arduino coupled with an RTC module to keep the time, which is connected to the two standard hobby servos mounted in the front panel. A UV LED and simple push button round out the rest of the Bill of Materials. The source code is provided, so you won’t have to figure out the kinematics involved in getting the two servos to play nicely together if you want to try this one at home.

We’ve seen many clocks powered by Arduinos over the years, occasionally they even have hands. But few can boast their own robotic arm.

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