An Upcycled Speaker Box With Hidden Features

August 20, 2018 by Tom Nardi 3 Comments

At first glance, this fire engine red speaker box built by [NoshBar] looks straightforward enough. Just an MDF case and couple of drivers recovered from a trashed stereo. But the array of controls and connectors on the front, and a peek on the inside, shows there’s more to this particular project than meets the eye.

Built almost entirely from parts [NoshBar] found in the trash, construction started with some salvaged MDF IKEA shelves and their corresponding twist lock cam fittings. We don’t usually see those style cam fittings used to build DIY enclosures, but if it works for all those furniture manufacturers why not?

A pair of Sony stereo speakers he found gave up their internals, and a TPA3116 amplifier board off of eBay drives them. He’s wired up an audio pass-through mode for using headphones when the amplifier is powered off, and dual inputs so he can switch between PC and PS4.

But the audio components are only half of what’s inside that shiny red exterior. [NoshBar] packed in an ATX PSU and broke out the 3.3 V, 5 V, and 12 V lines to the front panel so he can use it as a bench power supply for his Arduino projects. It’s also home to a gigabit Ethernet switch and a Raspberry Pi acting as a file server.

We’re always amazed at what hackers are able to accomplish with parts they’ve literally pulled out of the trash, from a waterwheel to charge your phone to a functional CNC router. It seems there’s plenty of treasure in your local dumpster if you’re willing to get a little dirty.

Circuit VR: Starting An Amplifier Design

August 10, 2018 by Al Williams 11 Comments

Sometimes I wish FETs had become practical before bipolar transistors. A FET is a lot more like a tube and amplifies voltages. Bipolar transistors amplify current and that makes them a bit harder to use. Recently, [Jenny List] did a series on transistor amplifiers including the topic of this Circuit VR, the common emitter amplifier. [Jenny] talked about biasing. I’ll start with biasing too, but in the next installment, I want to talk about how to use capacitors in this design and how to blend two amplifiers together and why you’d want to do that.

But before you can dive into capacitors and cascades, we need a good feel for how to get the transistor biased to start with. As always, there’s good news and bad news. The bad news it that transistors vary quite a bit from device to device. The good news is that we’ll use some design tricks to keep that from being a problem and that will also give us a pretty wide tolerance on component values. The resulting amplifier won’t necessarily be precise, but it will be fine for most uses. As usual, you can find all the design files on GitHub, and we’ll be using the LT Spice simulator.

Continue reading “Circuit VR: Starting An Amplifier Design” →

Vintage Silvertone Cabinet Gets Bluetooth Treatment

July 30, 2018 by Steven Dufresne 7 Comments

This Bluetooth speaker is full of delightful surprises. The outer shell is an antique radio cabinet, but its practically empty interior is a combination of Dead Bug circuitry and modern BT receiver.

[PJ Allen] found the BT receiver on Groupon and decided to whip up amplifier and threshold detector circuits using only parts he already had in order to make this vintage-looking Bluetooth speaker. The cabinet is from a Silvertone Model 1955 circa 1936. Don’t worry, no antiques were harmed in the making of this hack, the cabinet was empty when he bought it.

The amplifiers, one per speaker, began life as a circuit from TI’s LM4871 datasheet. Some of the departures came about because he didn’t have the exact component values, even paralleling capacitors to get in the right range. The finished board is a delightful mix of “Dead Bug” and quasi-Manhattan style construction, “quasi” because he carved up the ground plane instead of laying pads on top of it.

Look at the front of the cabinet and you’ll see a rectangular display. Watch the video below and you’ll see that it throbs in time to the music. To do that he came up with a threshold detector circuit which started out based on a circuit from a Sharp/Optonica cassette tape deck, but to which he made improvements.

Not all cabinets come empty though. Check out this post by our own [Gregory L. Charvat] about restoring these wonderful old radios.

Continue reading “Vintage Silvertone Cabinet Gets Bluetooth Treatment” →

The Hot And Cold Of Balanced Audio

July 27, 2018 by Dan Maloney 45 Comments

A few summers of my misspent youth found me working at an outdoor concert venue on the local crew. The local crew helps the show’s technicians — don’t call them roadies; they hate that — put up the show. You unpack the trucks, put up the lights, fly the sound system, help run the show, and put it all back in the trucks at the end. It was grueling work, but a lot of fun, and I got to meet people with names like “Mister Dog Vomit.”

One of the things I most remember about the load-in process was running the snakes. The snakes are fat bundles of cables, one for audio and one for lighting, that run from the stage to the consoles out in the house. The bigger the snakes, the bigger the show. It always impressed me that the audio snake, something like 50 yards long, was able to carry all those low-level signals without picking up interference from the AC thrumming through the lighting snake running right alongside it, while my stereo at home would pick up hum from the three-foot long RCA cable between the turntable and the preamp.

I asked one of the audio techs about that during one show, and he held up the end of the snake where all the cables break out into separate connectors. The chunky silver plugs clinked together as he gave his two-word answer before going back to patching in the console: “Balanced audio.”

Continue reading “The Hot And Cold Of Balanced Audio” →

Vintage eight transistor stereo amplifier

Eight Transistor Stereo Amplifier From The Days Of Yore

July 9, 2018 by Steven Dufresne 31 Comments

Reading an article about the first transistorized Hi-Fi amplifier, [Netzener] got the itch to make one. But what to use for the starting point? Enter an old Radio Shack P-Box stereo amplifier kit. After a few modernizations and tweaks, the result is an 8-transistor stereo amplifier that’s aesthetically pleasing, sounds great, and is fully documented.

The Radio Shack kit used germanium transistors, but with their high leakage current and low thermal conductivity, he decided to convert it to work with silicon transistors. He also made some improvements to the push-pull bias circuit and limited the high-frequency response. As for the finished product, in true [Netzener] style, he assembled it all to look like the original completed Radio Shack amplifier. He even wrote up a manual which you’d think, as we did at first, was the original one, giving that old, comfortable feeling of reading quality Radio Shack documentation.

Check out the video below where he uses a 9 V battery and half a watt per channel to fill a room with clear, stereo sound.

This isn’t the first Radio Shack kit that [Netzener] has adapted. Check out his single tube radio and classic neon “Goofy Light” box.

Continue reading “Eight Transistor Stereo Amplifier From The Days Of Yore” →

A Unique Microphone Preamp

July 7, 2018 by Tom Nardi 5 Comments

We live in a world in which nearly any kind of gadget or tool you can imagine is just a few clicks away. In many respects, this has helped fuel the maker culture over the last decade or so; now that people aren’t limited to the hardware that’s available locally, they’re able to create bigger and better things than ever before. But it can also have a detrimental effect. One has to question, for instance, why they should go through the trouble of building something themselves when they could buy it, often for less than the cost of the individual components.

The critic could argue that many of the projects that grace the pages of Hackaday could be supplanted with commercially available counterparts. We don’t deny it. But the difference between buying a turn-key product and building an alternative yourself is that you can make it exactly how you want it. That is precisely why [Sam Izdat] created this truly one of a kind microphone preamplifier. Could he have bought one online for cheaper? Probably. Could he have saved himself an immense amount of time and effort? Undoubtedly. Do we care? Not in the slightest.

The amplifier is based on the Texas Instruments INA217 chip, with an Arduino Nano and 128×64 OLED display providing the visualization. [Sam] was able to find a bare PCB for a typical INA217 implementation on eBay for a few bucks (see what we mean?), which helped get him started and allowed him to spend more time on the software side of things. His visualization code offers a number of interesting display modes, uses Fast Hartley Transforms, and very nearly maxes out the Arduino.

But perhaps no element of this build is as unique as the case. The rationale behind the design is that [Sam] wanted to compartmentalize each section of the device (power supply, amplifier, visualization) to avoid any interference. The cylindrical shapes were an issue of practicality: the compartments were constructed by using a hole saw to make wooden discs, which were then glued together and hollowed out. The case was stained and coated with polyurethane, but due to some slightly overzealous use of glue and fillers, the coloring isn’t uniform. This gives the final piece a somewhat weathered look, in sharp contrast to the decidedly high-tech looking display.

Overall, this build reminds us of the modular 3D printed amplifier we saw earlier in the year combined with these speaker-integrated Arduino VU meters.

Continue reading “A Unique Microphone Preamp” →

Hybrid Lab Power Supply From Broken Audio Amp

June 18, 2018 by Ben James 9 Comments

The lab power supply is an essential part of any respectable electronics workbench. However, the cost of buying a unit that has all the features required can be eye-wateringly high for such a seemingly simple device. [The Post Apocalyptic Inventor] has showed us how to build a quality bench power supply from the guts of an old audio amplifier.

We’ve covered our fair share of DIY power supplies here at Hackaday, and despite this one being a year old, it goes the extra mile for a number of reasons. Firstly, many of the expensive and key components are salvaged from a faulty audio amp: the transformer, large heatsink and chassis, as well as miscellaneous capacitors, pots, power resistors and relays. Secondly, this power supply is a hybrid. As well as two outputs from off-the-shelf buck and boost converters, there is also a linear supply. The efficiency of the switching supplies is great for general purpose work, but having a low-ripple linear output on tap for testing RF and audio projects is really handy.

The addition of the linear regulator is covered in a second video, and it’s impressively technically comprehensive. [TPAI] does a great job of explaining the function of all the parts which comprise his linear supply, and builds it up manually from discrete components. To monitor the voltage and current on the front panel, two vintage dial voltmeters are used, after one is converted to an ammeter. It’s these small auxiliary hacks which make this project stand out – another example is the rewiring of the transformer secondary and bridge rectifier to obtain a 38V rail rated for twice the original current.

The Chinese DC-DC switching converters at the heart of this build are pretty popular these days, in fact we’re even seeing open source firmware being developed for them. If you want to find out more about how they operate on a basic level, here’s how a buck converter works, and also the science behind boost converters.

Continue reading “Hybrid Lab Power Supply From Broken Audio Amp” →