Colorful Fan And LED Controller For 3D Printer

April 11, 2016 by Gerrit Coetzee 5 Comments

[Dave] just couldn’t take the ambient noise from his Lulzbot Mini anymore, so he built a fancy fan controller for it.

He measured some points on the printer’s Rambo controller board to see what actually got hot during a print. The hottest components were the motor drivers, so he taped a thermistor to them. He also placed one in the printer’s power supply. He replaced the main fan with a low noise model from Noctua (which have the most insanely fancy packaging you could imagine for a computer fan). The software on an Arduino Nano now idles the fan at an inaudible 650RPM, if an unacceptable temperature increase is detected, it increases the fan speed for a period, keeping everything nice and quietly cool.

The graphics display was added because, “why not?” A classic reason. The graphics runs on a hacked version of Adafruit’s library. It took him quite a while to get the graphics coded, but they add that extra bit of high-tech flair to keep the cool factor of the 3d printer up before they become as ubiquitous as toasters in the home. The code, fritzing board layout, 3D models, and a full build log is available at his site.

Brazillian Class Creates Digital Board Game

April 10, 2016 by Gerrit Coetzee 10 Comments

A class in Brazil was given the assignment to make a board game. [Marcelo], presumably, heard his son lamenting how lame it was going to be if the board was just cardboard with some drawings on, and came to the rescue.

fusion between Operation and one of those disease transmitters at the doctors office — A match meant to be.

Working with the class, they came up with the rules of the game. We’re not certain what those are, but it involves a regular game board, a flashing light circle with numbers, and a fusion between Operation and one of those disease transmitters commonly found at the doctor’s office. You can try to puzzle them out from the video after the break.

The brains of the board is an Arduino with an external EEPROM for all the sound effects and other data needed for this construction. Everything is laid out on a beautifully done home etched PCB. It’s too bad the other side of the board isn’t visible.

We’re sure the kids learned a lot working with [Marcelo]. It would have been nice if a traveling wizard came to some of our earlier classes in school and showed us just how much cool stuff you can do if you know electronics.

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The Most Immersive Pinball Machine: Project Supernova

April 8, 2016 by Moritz Walter 30 Comments

Over at [Truthlabs], a 30 year old pinball machine was diagnosed with a major flaw in its game design: It could only entertain one person at a time. [Dan] and his colleagues set out to change this, transforming the ol’ pinball legend “Firepower” into a spectacular, immersive gaming experience worthy of the 21st century.

A major limitation they wanted to overcome was screen size. A projector mounted to the ceiling should turn the entire wall behind the machine into a massive 15-foot playfield for anyone in the room to enjoy.

With so much space to fill, the team assembled a visual concept tailored to blend seamlessly with the original storyline of the arcade classic, studying the machine’s artwork and digging deep into the sci-fi archives. They then translated their ideas into 3D graphics utilizing Cinema4D and WebGL along with the usual designer’s toolbox. Lasers and explosions were added, ready to be triggered by game interactions on the machine.

To hook the augmentation into the pinball machine’s own game progress, they elaborated an elegant solution, incorporating OpenCV and OCR, to read all five of the machine’s 7 segment displays from a single webcam. An Arduino inside the machine taps into the numerous mechanical switches and indicator lamps, keeping a Node.js server updated about pressed buttons, hits, the “Lange Change” and plunged balls.

The result is the impressive demonstration of both passion and skill you can see in the video below. We really like the custom shader effects. How could we ever play pinball without them?

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Tiny Hotplate Isn’t Overkill

April 1, 2016 by Bryan Cockfield 31 Comments

When working on a new project, it’s common to let feature creep set in and bloat the project. Or to over-design a project well beyond what it would need to accomplish its task. Over at Black Mesa Labs, their problem wasn’t with one of their projects, it was with one of their tools: their hot plate. For smaller projects, an 800W hot plate was wasteful in many ways: energy, space, and safety. Since a lot of their reflow solder jobs are on boards that are one square inch, they set out to solve this problem with a tiny hot plate.

The new hot plate is perfectly sized for the job. Including control circuitry, it’s around the size of a credit card. The hot plate is powered from a small surplus 20V 5A laptop power supply and does a nice 4 minute reflow profile and cools off completely in under a minute. Compared to their full-sized hot plate, this is approximately 29 minutes faster, not to mention the smaller workspace footprint that this provides. The entire setup cost about $20 from the heating element to the transistors and small circuit board, and assuming that you have an Arduino Pro sitting in your junk bin.

It’s a good idea to have a reflow oven or a hot plate at your disposal, especially if you plan to do any surface mount work. There are lots of options available, from re-purposed toaster ovens to other custom hot plates of a more standard size. Overkill isn’t always a bad thing!

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PJON, Fancy One Wire Arduino Communications Protocol For Home Automation

March 31, 2016 by Gerrit Coetzee 46 Comments

PJON, pronounced like the iridescent sky rats found in every city, is a cool one wire protocol designed by [gioblu].

[gioblu] wasn’t impressed with the complications of I2C. He thought one-wire was too proprietary, too complicated, and its Arduino implementations did not impress. What he really wanted was a protocol that could deal with a ton of noise and a weak signal in his home automation project with the smallest amount of wiring possible.

That’s where is his, “Padded Jittering Operative Network,” comes in. It can support up to 255 Arduinos on one bus and its error handling is apparently good enough that you can hold an Arudino in one hand and see the signals transmitted through your body on the other. The fact that a ground and a signal wire is all you need to run a bus supporting 255 devices and they’ll play nice is pretty cool, even if the bandwidth isn’t the most extreme.

Aside from the cool of DIY protocols. We really enjoyed reading the wiki describing it. Some of the proposed uses was running your home automation through your ducting or water pipes (which should be possible if you’re really good at isolating your grounds). Either way, the protocol is neat and looks fun to use. Or check out PJON_ASK if you want to do away with that pesky single wire.

Dirt-Cheap USB Arduino Hack From The Past

March 29, 2016 by Elliot Williams 17 Comments

Mass production is a wonderful thing. Prices fall, and hobby hackers get cheap gear. The mind then wanders towards what can be done with it. So it’s little wonder that someone like [Aaron Christophel] would try to repurpose those sub-$3 AVR programmers that are all over eBay (translated poorly out of German here, but demonstrated in the video embedded below).

[Aaron] didn’t have to do much, really. The only trick is that you’ll first need to re-flash the existing ISP firmware with one that lets you upload code to the device itself over USB. If you don’t have an Arduino on hand to re-flash, buy at least two of the cheap programmers — one to program the other ones. Once you’ve done that, you have essentially an Arduino with limited pinout and two onboard LEDs, but in a nice small form-factor and with built-in USB. [Aaron] even provides an Arduino boards.txt file to make it all work smoothly within the IDE.

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What’s Tiny, Has Eight Legs, And Acts Like An Arduino?

March 27, 2016 by Al Williams 29 Comments

Back in the late 1970s, comedian Steve Martin had a bit about “Let’s get small!” Over on Hackaday.io, [Daniel Grießhaber], has taken that call to heart. He’s been working on DIL-Duino, a minuscule form factor Arduino in an 8-pin DIP format.

Built with an ATtiny85, the board has an area of just under 75 square millimeters (less than 8 mm x 10 mm). If you add the USB port, it still comes in at just over 144 square millimeters. [Daniel] found other small Arduino boards like the Olimexino-85s and the Nanite are not as small as his design.

The module has a QFN CPU and castellated holes around the perimeter for mounting. With pin headers, this would easily fit into a breadboard (as [Daniel] shows) or you could mount it directly to another board like a surface mount device. In fact, that’s the reason for using castellated holes: you can inspect that the solder joint at the mating SMD pad is good. You sometimes hear the technique called half-vias or leadless chip carrier.

If you note, [Daniel] used an oversized board with full holes around the perimeter and then had the board maker score the board, so the holes are cut in half. This is a better technique than trying to drill half holes on the board edge, which is difficult to do.

Naturally, this isn’t the first tiny Arduino we’ve seen. If you are an ARM fan, there’s some little bitty cards for it, too, although not quite as small as DIL-Duino.