A Deep Dive Into Quadcopter Controls

January 1, 2024 by Bryan Cockfield 3 Comments

In the old days, building a quadcopter or drone required a lot of hacking together of various components from the motors to the batteries and even the control software. Not so much anymore, with quadcopters of all sizes ready to go literally out-of-the-box. While this has resulted in a number of knock-on effects such as FAA regulations for drone pilots, it’s also let us disconnect a little bit from the more interesting control systems these unique aircraft have. A group at Cornell wanted to take a closer look into the control systems for drones and built this one-dimensional quadcopter to experiment with.

The drone is only capable of flying in one dimension to allow the project to more easily fit into the four-week schedule of the class, so it’s restricted to travel along a vertical rod (which also improves the safety of the lab). The drone knows its current position using an on-board IMU and can be commanded to move to a different position, but it first has to calculate the movements it needs to make as well as making use of a PID control system to make its movements as smooth as possible. The movements are translated into commands to the individual propellers which get their power from a circuit designed from scratch for this build.

All of the components of the project were built specifically for this drone, including the drone platform itself which was 3D printed to hold the microcontroller, motors, and accommodate the rod that allows it to travel up and down. There were some challenges such as having to move the microcontroller off of the platform and boosting the current-handling capacity of the power supply to the motors. Controlling quadcopters, even in just one dimension, is a complex topic when building everything from the ground up, but this guide goes some more of the details of PID controllers and how they help quadcopters maintain their position.

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Variable-Nozzle Ducted Fan Provides Fluid Dynamics Lessons

October 19, 2023 by Bryan Cockfield 15 Comments

Any student new to the principles of fluid dynamics will be familiar with Bernoulli’s principle and the Venturi effect, where the speed of a liquid or gas increases when the size of the conduit it flows through decreases. When applying this principle to real-world applications, though, it can get a bit more complex than a student may learn about at first, mostly due to the shortcomings of tangible objects when compared to their textbook ideals. [Mech Ninja] discovered this while developing a ducted fan based around an RC motor.

The ducted fan is meant to be a stand-in for a model jet engine, based around a high-powered motor generally designed for drone racing. Most of the build is 3D printed including duct system, but in order to improve the efficiency and thrust beyond simple ducting, [Mech Ninja] designed and built a variable nozzle to more finely control the “exhaust” of his engine. This system is also 3D printed and can restrict or open up the outflow of the ducted fan, much like a real jet engine would. It uses two servos connected to collars on the outside of the engine. When the servos move the collars, a set of flaps linked to the collars can choke or expand the opening at the rear of the engine.

This is where some of the complexity of real-life designs comes into play, though. After testing the system with a load cell under a few different scenarios, the efficiency and thrust weren’t always better than the original design without the variable nozzle. [Mech Ninja] suspects that this is due to the gaps between the flaps, allowing air to escape and disrupting the efficient laminar flow of the air leaving the fan, and plans to build an improved version in the future. Fluid dynamics can be a fairly complex arena to design within, sometimes going in surprising directions like this ducted fan that turned out better than the theory would have predicted, at least until they accounted for all the variables in the design.

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3D Printed Mini Drone Test Gimbal

October 9, 2023 by Richard Baguley 4 Comments

Drones are a pain, especially mini ones. When you are designing, building (or even reviewing) them, they inevitably fly off in some random direction, inevitably towards your long-suffering dog, hit him in the butt and send him scuttling off in search of a quieter spot for a nap.

[Tristan Dijkstra] and [Suryansh Sharma] have a solution: a mini-drone test gimbal. The two are in the the Networked Systems group and the Biomorphic Intelligence Lab who use CrazyFlie drones in their work, which require regular calibration and testing. This excellent design allows the drone to rotate in three dimensions, while still remaining safely contained. That means I could test the flight characteristics of a drone without endangering my dogs important napping schedule.

Efforts involved attaching a light tether that restricts the drone until we know how the it flies, but what usually happens is that the tether gets trapped in a rotor, or the tether gets tight and the drone freaks out and crashes into the ground.

Using a gimbal is far more elegant, because it allows the drone to rotate freely in three dimensions, so the basic features of the drone can be established before you let it loose in the skies.

The gimbal was designed with the CrazyFlie in mind, but as there’s nothing more exotic holding the craft down than a zip tie, it should work with similarly sized quadcopters.

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Tiny Drone Racing Gate Records Your Best Laps

September 3, 2023 by Lewin Day 3 Comments

Professional drone racing is now an elite sport, with all the high-end tech, coverage, and equipment that goes along with it. If you’re just practicing with tiny drones in your home though, you might not be so well equipped. You might want to build something like this tiny FPV drone racing gate from [ProfessorBoots] to help keep track of laptimes while you’re training.

The build uses ultrasonic range sensors to detect when an object passes through the gate. The gate itself consists of a ring of addressable LEDs in strip form. The gate switches from green to red as a visual indicator of a drone passing through the gate. There’s also a small 2.4-inch touch screen that displays laptimes and enables the gate to be configured quickly and easily. The gate also serves up a webpage on the local network for viewing laptimes in a browser.

It does bear noting that at this stage, it’s primarily a practice tool. The gate doesn’t currently work for proper competitions, as it has no way of determining which drone might be flying through the gate at any one time.

It’s not the first time we’ve seen a TinyWhoop drone, either. Video after the break.

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Labor Day BBQs May Feature NYPD

September 1, 2023 by Kristina Panos 53 Comments

Planning to host a large backyard wingding in the NYC metro area this weekend? Be sure to watch the skies for uninvited guests. That’s right, the NYPD are deploying drones over “large” Labor Day events and yes, even private barbecues. The strategy was announced during a briefing about J’ouvert — that’s a yearly Caribbean festival that marks the end of slavery. It generally brings crowds of thousands and draws a strong police presence to Brooklyn.

While this particular invasion may come as a bit of a shock, this certainly isn’t the first time the NYPD has deployed drones in the name of public safety or in response to emergencies. Data shows they have used them 124 times this year, which is up a staggering 31 times from the four events in 2022.

As you may have guessed, this has invited backlash from privacy and civil liberties advocates. One pointed out that this action “flies in the face of the POST Act,” a city law that requires the NYPD to provide transparency about their various surveillance tactics. The advocates cite the fact that regulations have not kept up with the proliferation of technology.

No matter what happens in the future with regulations, the NYPD can always crash large parties the old fashioned way. Usually, the neighbors will complain at some point, unless they were all invited.

Photo via Unsplash.

Automated Drone Takes Care Of Weeds

August 10, 2023 by Bryan Cockfield 38 Comments

Commercial industrial agriculture is responsible for providing food to the world’s population at an incredibly low cost, especially when compared to most of human history when most or a majority of people would have been involved in agriculture. Now it’s a tiny fraction of humans that need to grow food, while the rest can spend their time in cities and towns largely divorced from needing to produce their own food to survive. But industrial agriculture isn’t without its downsides. Providing inexpensive food to the masses often involves farming practices that are damaging to the environment, whether that’s spreading huge amounts of synthetic, non-renewable fertilizers or blanket spraying crops with pesticides and herbicides. [NathanBuildsDIY] is tackling the latter problem, using an automated drone system to systemically target weeds to reduce his herbicide use.

The specific issue that [NathanBuildsDIY] is faced with is an invasive blackberry that is taking over one of his fields. To take care of this issue, he set up a drone with a camera and image recognition software which can autonomously fly over the field thanks to Ardupilot and a LiDAR system, differentiate the blackberry weeds from other non-harmful plants, and give them a spray of herbicide. Since drones can’t fly indefinitely, he’s also build an automated landing pad complete with a battery swap and recharge station, which allows the drone to fly essentially until it is turned off and uses a minimum of herbicide in the process.

The entire setup, including drone and landing pad, was purchased for less than $2000 and largely open-source, which makes it accessible for even small-scale farmers. A depressing trend in farming is that the tools to make the work profitable are often only attainable for the largest, most corporate of farms. But a system like this is much more feasible for those working on a smaller scale and the automation easily frees up time that the farmer can use for other work. There are other ways of automating farm work besides using drones, though. Take a look at this open-source robotics platform that drives its way around the farm instead of flying.

Thanks to [PuceBaboon] for the tip!

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Formation Flying Does More Than Look Good

June 26, 2023 by Bryan Cockfield 14 Comments

Seeing airplanes fly in formation is an exciting experience at something like an air show, where demonstrations of a pilot’s skill and aircraft technology are on full display. But there are other reasons for aircraft to fly in formation as well. [Peter] has been exploring the idea that formation flight can also improve efficiency, and has been looking specifically at things like formation flight of UAVs or drones with this flight planning algorithm.

Aircraft flying in formation create vortices around the wing tips, which cause drag. However, another aircraft flying through those vortices will experience less drag and more efficient flight. This is the reason birds instinctively fly in formation as well. By planning paths for drones which will leave from different locations, meet up at some point to fly in a more efficient formation, and then split up close to their destinations, a significant amount of energy can potentially be saved. Continue reading “Formation Flying Does More Than Look Good” →