You Can Build A Giant 7-Segment Display Of Your Very Own

July 27, 2022 by Lewin Day 7 Comments

Sometimes you need to display a number nice and large, making it easily readable at a good distance. [Lewis] has just the thing for that: a big expandable 7-segment display.

The build is modular, allowing it to be extended from 2 to 10 digits and beyond. The digits themselves are made of 3D-printed parts assembled onto acrylic. These can then be ganged up in a wooden frame for displaying larger numbers with more digits. Individual elements are lit by addressable LEDs, and the project can be built using an Arduino Nano or an ESP8266 for control. The latter opens up possibilities for controlling the screen over WiFi, which could prove useful.

[Lewis] has built his own version for a local swim club, where it will be used as a laptimer. Other applications could be as a scoreboard in various sports, or to confuse your neighbours by displaying random numbers in your front yard.

We’ve seen a similar build from [Ivan Miranda] that served well as a workshop clock, too. Video after the break.

Continue reading “You Can Build A Giant 7-Segment Display Of Your Very Own” →

Washington, DC Finally Gets Its Own PCB Metro Map

July 19, 2022 by Tom Nardi 6 Comments

There was a time, not so long ago, when folks who wanted to make their own custom PCBs would have found themselves in the market for a bucket of acid and a second-hand laser printer. These days, all you have to do is click a few buttons in your EDA program of choice and send the files off for fabrication. It’s easy, cheap, and nobody ends up with chemical burns.

This has obviously had a transformative effect on the electronics hobby — when you can place traces on a PCB like an artist using a brush, it’s only a matter of time before you get projects like [Logan Arkema]’s DCTransistor. This open source board uses carefully arranged RGB LEDs to recreate the Washington Metropolitan Area Transit Authority (WMATA) metro map, and thanks to an ESP8266 connected to their API, can display the positions of trains in real-time.

If you’re getting a sense of déjà vu here, it’s not just in your head. We’ve seen similar maps created for other major metropolitan areas, and [Logan] certainly isn’t trying to take credit for the idea. In fact, he was a bit surprised to find that nobody had ever made one for the DC area — so he decided to take on the challenge himself. He reasoned it would be a good way to hone his PCB design skills and become more comfortable with embedded development. We’d say the end result proves his theory correct, and makes one more city that can boast about its IoT cartography.

Looking to hang a DCTransistor on your own wall? [Logan] says he’ll be dropping the board design files and schematics into the project’s GitHub repository soon, and he also plans on selling pre-made boards in the near future.

We covered this London “tube” map back in 2020, and were impressed by the attention to detail that went into similar displays for Tokyo, Singapore, and the San Francisco Bay Area a year later. Perhaps it’s time to map out your own hometown in LEDs?

Hackable OSHW CardClock Demands Attention

July 12, 2022 by Ryan Flowers 12 Comments

When examining a project, it’s easy to be jaded by a raw parts list. When the main component is an ESP8266, we might say “oh, another 8266 project. yawn!” But we’re certain that when you take a look at [Will Fox]’s Foxie CardClock, it’ll surely grab your attention.

As if all those beautiful LEDs weren’t enough, the rest of the device’s specifications are quite impressive. The core components might be common, but what often separates such projects is the software. With Over The Air updates supported via ArduinoOTA, updates are a snap. A light sensor helps to keep all those LEDs at a sane level, and a once-per-minute synchronization via NTP keeps the time accurate. Even if power is lost, a super-capacitor can hold the time accurate for up to two days with the built in RTC module. There’s even provisions for setting the time using the buttons on the front panel should you want to keep the gadget offline.

The entire project is open source, with the hardware released under the CERN Open Hardware Licence Version 2 and the firmware source code distributed as GPLv3. Users are encouraged to hack and modify the design, and all the information you need to build one of your own is available in the project’s GitHub repository. [Will] also offers a pre-assembled version of the clock for just $45 USD, but unfortunately it seems to be out of stock at the time of this writing.

If credit card sized hacks are your chosen area of interest, you will appreciate this crystal radio made from an actual Credit Card. Thanks to [Abe] for submitting the Tip!

Farm Data Relay System: Combine LoRa And 2.4 Ghz Networks Without WiFi Routers And Cloud Dependence

July 2, 2022 by Danie Conradie 25 Comments

Setting up a wireless sensor network over a wide area can quickly become costly, and making everything communicate smoothly can be a massive headache, especially when you’re combining short range Wi-Fi with long range LoRa. To simplify this, [Timm Bogner] created Farm Data Relay System which simplifies the process of combining LoRa, 2.4Ghz modules and serial communications in various topologies over wide areas.

The FDRS uses a combination of ESP32/8266 sensor nodes for short range, and LoRa nodes for long range. The ESP nodes use Espressif’s connectionless ESP-NOW peer-to-peer protocol on which allow multiple ESP boards to communicate directly without the need for a Wi-Fi router. The ESP modules can have one of 3 roles, nodes, repeaters or gateways, and gateways and repeaters share the same code. Nodes take sensor inputs, and are configured to each have a unique READING_ID.

Relays just retransmit ESP-NOW packets to extend the network range, while gateways convert packets between ESP-NOW, MQTT over Wi-Fi, LoRa or serial messages as required. Repeaters and gateways each have a unique UNIT_MAC for addressing. The code that handles communication for the ESP devices is simple and well documented, so you only need to set a few configuration values, and then can focus your efforts on the code required for your specific application.

The hub of the system is a Raspberry Pi running Node-RED which acts as the final MQTT gateway and connects to the ESP MQTT gateways. This means that all the action happens in the local network, without being dependent on an internet connection and cloud service. However, it can still send and receive data over the internet using MQTT or any other protocol as required. Node-RED makes it particularly easy to build custom automations and interfaces.

In the video after the break, Andreas Spiess, the man with the Swiss accent, who also has a hand in the project, goes over all the features, setup and caveats.

Continue reading “Farm Data Relay System: Combine LoRa And 2.4 Ghz Networks Without WiFi Routers And Cloud Dependence” →

Section from the ESP8266 datasheet, showing maximum input voltage as 3.6V, but not mentioning ESD diodes to VCC and only talking about a snap-back circuit set to 6V.

Is ESP8266 5 V Tolerant? This Curve Tracer Says Yes!

May 12, 2022 by Arya Voronova 44 Comments

Some people state that ESP8266 is tolerant of 5 V logic levels on its GPIOs, while others vehemently disagree, pointing at the datasheet-stated 3.6 V maximum. Datasheets aren’t source code for compiling the chip, however, and aren’t universally correct and complete either. [Avian] decided to dig deeper into the claims, conduct an experiment with an actual ESP8266 chip, then share the results for all of us.

For the experiment, he used a curve tracer – a device capable of producing a wide range of voltages and measuring the current being consumed, then plotting the voltage-to-current relationship. This helps characterize all sorts of variables, from diode breakdown voltages to transistor characteristics. The curve tracer he uses is a capable and professional-looking DIY build of his, and arguably, deserves a separate write-up!

The reasoning behind [Avian]’s experiment is simple – if the pin, set to an input, starts consuming a higher amount of current at a certain voltage threshold, then there’s gotta be some chip-internal structure, intended or unintended, that would be damaged at this voltage. Curve tracer in hand, he set up an ESP-01 module to set a GPIO to input, and started increasing the voltage.

The tests have shown that, while there’s a reverse biased ESD diode from GPIO pins to ground, there don’t seem to be diodes from the GPIO pin to the VCC rail – and those are the primary concern for 5 V tolerance. There does seem to be something functionally akin to a 6 V Zener diode internally, which should clamp the voltage before it gets too way high for the chip to handle. None of that should be a problem for 5 V compatibility, and it seems fair to interpret this as a confirmation of 5 V tolerance until someone shows otherwise.

[Avian] didn’t want to destroy an ESP8266, so the experiment was conducted with a 1 K series resistor between the curve tracer and the input – which might have biased the results a bit. On the other hand, adding series resistors in front of your inputs is an overall underappreciated practice, 5 V or otherwise. He also points out that, while the pins don’t seem to be adversely impacted by the higher input voltage, the bootloader might set some of them to 3.3 V outputs on boot-up, shorting your 5 V source to your 3.3 V rail — worth keeping in mind!

[Avian]’s research journeys are fun to follow, and we recommend you check his blog out; last time, we covered his research of an innocent-looking 3.5 mm jack hiding a devious audio compensation circuit. Since we first covered the ESP8266 in 2014, we’ve been researching all the things it’s really capable of, and we brought up the topic of GPIO 5 V compatibility way back in 2016 – it’s reassuring to finally put this question to rest!

We thank [Adrian] for sharing this with us!

Engineering On A Deadline For Squid Game

April 14, 2022 by Adam Fabio 35 Comments

If you asked us for an epic tale of designing and building under a deadline, one of the last places we would think to look is a MrBeast video. Yet here we are, thanks in no small part to the epic skills of one [William Osman].

What do you do when a major YouTube celebrity asks you to handle a project with an impossible deadline? If you’re [William], you say “heck yeah” and figure out the details later. In this case, it was famed YouTuber [Jimmy Donaldson], aka MrBeast, who was planning his own version of Squid Game. In this version, no one dies, but a few players do walk away with a lot of cash.

The premise is simple — “kill” people with a motion-sensing gun turret, just like the one in the show. The problem is that the show had all the tools of movie magic – multiple takes, video editing, you name it. [William] was tasked with handling a live event, with 456 real people, and no do-overs. Oh, and the whole thing had to be ready in 3 weeks.

The kills had to be pretty obvious too – we’re talking simulated blood squirting everywhere. So [William] decided to build his own version of a blood squib – the device Hollywood has used for decades to simulate bullet wounds. Initial work with pneumatic systems proved to be impractical. That’s when he put on his manager hat — and hired people to solve the problem for him. You might recognize a few of them — [Allen Pan] makes an appearance, as well as chemical genius [NileRed]. Even [TheBackYardScientist] shows up.

The video documents [William]’s journey, getting 500 copies of a board built and delivered on deadline. As such, there isn’t a ton of detail about the internal workings of the system. A pair of AA batteries feed into a boost converter, which powers an ESP8266 inside an ESP-WROOM-02 module. The ESP drives a few LEDs and a MOSFET. The MOSFET is connected to the star of the show – an MGJ firewire initiator – think of it as a model rocket igniter on steroids. The initiator hides behind a bag of YouTube-friendly yellow “blood”. When the system is commanded to kill, the initiator pops the bag, spraying blood everywhere.

Doing this for one device isn’t so bad, but we’re following Squid Game rules – which means 456 competitors. Further, there were 100 iPhones loaded with a custom kill app for the workers. Add a central server into the mix, and you’ve got 557 devices in close quarters basting on 2.4 GHz and 5.8 GHz. Did we mention that [William] had never done a test with more than a handful of devices?

Want to find out what happens? Check out the video below!

Continue reading “Engineering On A Deadline For Squid Game“ →

Reversible Ventilation Hack Keeps The Landlord Happy

March 13, 2022 by Ryan Flowers 26 Comments

When a person owns the home they live in, often the only approval they need for modifications is from their significant other or roommate. In the worst case, maybe a permit is required. But those who rent their dwellings are far more constrained in almost every case, and when it comes to environmental controls, they are most decidedly off limits. Unless you’re a resourceful hacker like [Nik], that is, who has seamlessly integrated his apartment’s ventilation system into his smart home controller — all without any permanent modifications!

The controller itself only gives three settings to vent the apartment: Low, Medium, High, and then High for 30 minutes, with all modes having to be actuated with a manual button press. [Nik] wanted automation and integration with his smart home.

A clean 3D printed enclosure wraps things nicely

Thankfully, the engineers who designed the controller used in [Nik]’s apartment made it very convenient to reverse engineer it. A flat ribbon cable conveniently breaks out all of the buttons and 12 VDC, and he can interface directly using its connector. First hack: done.

Next, [Nik] needed a longer cable to run between the controller and his ESP8266 based control module. Finding the connector on AliExpress was easy, but finding a compatible cable of length required some more resourcefulness. The cable was eventually sourced from the airbag controller of a Renault Megane! Second hack, using a car part in a controller: well done!

Integration into his smart home wasn’t just electronic. The module looks right at home above the original controller, and if you didn’t know better you’d never think it wasn’t original equipment. Final hack: Done!

Be sure to check out his build log over at Hackaday.io, and if home automation hacks are your cup of tea, check out this automatic tea maker.