A Wireless Controller For The Mostly Printed CNC

March 8, 2020 by Tom Nardi 26 Comments

The Mostly Printed CNC (MPCNC) is an impressive project in its own right, allowing anyone with a 3D printer and some electrical conduit to build their own fairly heavy-duty CNC platform perfect for routing. Customization is the name of the game with the MPCNC, and few machines will look the same when they’re done. But even fewer will feature a control interface nearly as slick as the wireless handset that [Steve Croot] has put together for his.

On the hardware side, the project is fairly straightforward. Inside the 3D printed enclosure is a 4.3″ Nextion touchscreen, a Mega 2560 PRO microcontroller, a nRF24L01 2.4 GHz transceiver, and a 4000 mAh 3.7 V LiPo battery with appropriate charging circuit. Besides the physical toggle switch to turn the handheld on and off, all of the device’s functions are touch controlled. For the receiver side, [Steve] is using another nRF24L01 radio and microcontroller pair to toggle relays and shuffle the appropriate G-code commands around.

But what really makes this project shine is the software. As you can see in the video after the break, [Steve] has done an absolutely phenomenal job with the user interface on this controller. The themed boot screen and concise iconography give the controller a very professional look, and the ability to jog the machine around using taps on a virtual workspace helps keep the touch interface from being a gimmick.

We’ve seen some impressive custom-built CNC controllers over the years, but between the mostly off-the-shelf hardware used and impressive UI, we think [Steve] has created something unique. It looks like he’s keeping the source code to himself for the time being, but hopefully he sees fit to release it in the future; a project of this caliber deserves to become more than a one-off creation.

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A Miniature Laptop You Can Build Yourself

January 27, 2020 by Tom Nardi 15 Comments

Over the last couple of years, we’ve seen more and more hackers building their own custom computers. We’re not just talking casemods here; enabled by advancements in desktop 3D printing and increasingly powerful boards such as the Raspberry Pi 4, these are machines designed and built from the ground up to meet the creator’s particular set of needs and desires.

A perfect example of this trend is the Rasptop 2.0, a remarkably practical design for a 3D printed miniature laptop. Despite the name, you don’t even need to use the Raspberry Pi if you don’t want to. Creator [Morgan Lowe] has designed the Rasptop to take other single board computers (SBCs) such as the Asus Tinker Board or even the Intel Atom powered Up Board. So whether you want an energy efficient ARM machine running Linux for development, or a mobile Windows box for on the go gaming, you can use the same printed parts.

At the most basic level, the Rasptop 2.0 is just a hollow box with a hinged compartment for a screen mounted on top. You’re free to equip it with whatever hardware you chose. If you’re after maximum runtime you could fill all the free space with batteries, or maybe install multiple hard drives if you’re a data horder in need of a mobile terminal. Even the various SBCs that [Morgan] has tested are really just suggestions. The choice is yours.

Perhaps also our favorite feature of the Rasptop is how he worked a keyboard into the design. Rather than just leaving a big rectangle in the STL for you to shove a mobile keyboard into, the top surface is designed to mount the PCB and membrane keypad of one of those mini wireless keyboards you see on all the import sites. Aside from the fact it’s a good deal chunkier than what we expect from modern mobile devices, it has a very finished and professional overall look.

Of course if you’d rather use all these powerful tools to build a computer that’s somewhat farther off the beaten track, your design could abandon the traditional computer form factors altogether.

An Epic Quest To Build The Perfect Retro Handheld

November 26, 2019 by Tom Nardi 15 Comments

It’s a good time to be a fan of classic video games. Most of us carry around a smartphone that’s more than capable of emulating pretty much everything from the 32-bit era on down, and if you want something a little more official, the big players like Sony and Nintendo have started putting out “retro” versions of their consoles. But even still, [Mangy_Dog] wasn’t satisfied. To get the portable emulation system of his dreams, he realized he’d have to design and build it himself.

The resulting system, which he calls the “Playdog Blackbone”, is without a doubt one of the most impressive DIY builds we’ve ever seen. While there are still some issues that he’s planning on addressing in a later version of the hardware, it wouldn’t be an exaggeration to say that there’s commercially available game systems that didn’t have half as much thought put into them as the Blackbone.

Which is, incidentally, how this whole thing got started. The original plan was to buy one of those cheap emulation handhelds, which invariably seem to come in the form of a PSP clone, and fit it with a Raspberry Pi. But [Mangy_Dog] quickly realized that not only were they too small to get everything he wanted inside, but they also felt terrible in the hand. Since he wanted the final product to be comfortable to play, his first step was to design the case and get feedback on it from other retro game enthusiasts.

After a few iterations, he arrived at the design we see today. Once he printed the case out on his SLA printer, he could move on with fitting all of his electronics inside. This takes the form of a custom PCB “motherboard” which an Orange Pi Zero Plus2 (sorry Raspberry fans) connects to. There’s actually a surprising amount of room inside the case, enough for niceties like dual speakers and a fan complete with ducting to keep the board cool.

Unsurprisingly, [Mangy_Dog] says a lot of people have been asking him if they can buy their own version of the Blackbone, and have suggested he do a crowdfunding campaign to kick off mass production. While he’s looking at the possibility of resin or injection molding the case so he can produce a few more copies, on the whole, his attention has moved on to new projects. Which frankly, we can’t wait to see.

If you’re interested in slightly more modern games, we’ve seen a number of handhelds based on “trimmed” Nintendo Wii’s which you might be interested in. While they might not have the sleek external lines of the Blackbone, the work that goes into the electronics is nothing short of inspirational.

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Handheld Game Console Puts Processing Power In The Cartridge

July 12, 2019 by Lewin Day 18 Comments

With the proliferation of cheap screens for use with microcontrollers, we’ve seen a matching proliferation in small handheld gaming projects. Pick your favourite chip, grab a screen off the usual suspects, add some buttons and you’re ready to go. [bobricius] has put a unique spin on this, with an unconventional cartridge-based build.

The main body of the handheld is constructed from attractive black and gold PCBs, and features a screen, some controls and an on/off switch. There’s also a microSD socket is on the board, which interfaces with cartridges which carry the microcontroller. Change the cart, and you can change the game.

[bobricius] has developed carts for a variety of common microcontroller platforms, from the Attiny85 to the venerable ATmega328. As the microSD slot is doing little more then sharing pins for the screen and controls, it’s possible to hook up almost any platform to the handheld. There’s even a design for a Raspberry Pi cart, just for fun.

It’s an entertaining take on the microcontroller handheld concept, and we can’t wait to see where it goes next. It reminds us of the Arduboy, which can even do 3D graphics if you really push it. Video after the break.

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One Arduino Handheld To Rule Them All

May 28, 2019 by Tom Nardi 9 Comments

There’s nothing quite as annoying as duplicated effort. Having to jump through the same hoops over and over again is a perfect way to burn yourself out, and might even keep you from tackling the project that’s been floating around in the back of your mind. [Alain Mauer] found that he’d build enough Arduino gadgets that were similar enough he could save himself some time by creating a standardized piece of hardware that he can load his code du jour on.

He’s come to call this device the Arduino Nano QP (which stands for Quick Project), and now it’s part of the 2019 Hackaday Prize. [Alain] doesn’t promise that it’s the perfect fit for everything, but estimates around 85% of the simple Arduino projects that he’s come up with could be realized on QP. This is thanks to the screw terminals on the bottom of the device which let you easily hook up any hardware that’s not already on the board.

The QP board itself has the ubiquitous 16×2 character LCD display (complete with contrast control trimmer), seven tactile buttons arranged in a vaguely Game Boy style layout, and of course a spot to solder on your Arduino Nano. All of which is protected by a very slick laser cut acrylic case, complete with retained buttons and etched labels.

We’ve seen no shortage of handheld Arduino devices, but we have to admit, something about the utilitarian nature of this one has us intrigued. We wouldn’t mind having one of these laying around the lab next time we want to do a quick test.

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Arduboy Goes Thin And Flexible For Portable Gaming

April 18, 2019 by Brian McEvoy 5 Comments

We all have a gaming system in our pocket or purse and some of us are probably reading on it right now. That pocket space is valuable so we have to budget what we keep in there and adding another gaming system is not in the cards, if it takes up too much space. [Kevin Bates] budgeted the smallest bit of pocket real estate for his full-size Arduboy clone, Arduflexboy. It is thin and conforms to his pocket because the custom PCB uses a flexible substrate and he has done away with the traditional tactile buttons.

Won’t a flexible system be hard to play? Yes. [Kevin] said it himself, and while we don’t disagree, a functional Arduboy on a flexible circuit makes up for practicality by being a neat manufacturing demonstration. This falls under the because-I-can category but the thought that went into it is also evident. All the components mount opposite the screen so it looks clean from the front and the components will not be subject to as much flexing and the inputs are in the same place as a traditional Arduboy.

cost = low, practicality = extremely low, customer service problems = high

~[Kevin Bates]

These flexible circuit boards use a polyimide substrate, the same stuff as Kapton tape, and ordering boards is getting cheaper so we can expect to see more of them popping up. Did we mention that we currently have a contest for flexible circuits? We have prizes that will make you sing, just for publishing your flex PCB concept.

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The Tiniest RetroPie

January 29, 2019 by Bryan Cockfield 15 Comments

The RetroPie project is a software suite for the Raspberry Pi that allows the user to easily play classic video games through emulators. It’s been around for a while now, so it’s relatively trivial to get this set up with a basic controller and video output. That means that the race is on for novel ways of implementing a RetroPie, which [Christian] has taken as a sort of challenge, building the tiniest RetroPie he possibly could.

The constraints he set for himself were to get the project in at under 100 mm. For that he used a Pi Zero loaded with the RetroPie software and paired it with a 1.44″ screen. There’s a tiny LiPo battery hidden in there, as well as a small audio amplifier. Almost everything else is 3D printed including the case, the D-pad, and the buttons. The entire build is available on Thingiverse as well if you’d like to roll out your own.

While this might be the smallest RetroPie we’ve seen, there are still some honorable mentions. There’s one other handheld we’ve seen with more modest dimensions, and another one was crammed into an Altoids tin with a clamshell screen. It’s an exciting time to be alive!

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