module

38 Articles

Ask Hackaday: When Good Lithium Batteries Go Bad

October 20, 2025 by 62 Comments

Friends, I’ve gotten myself into a pickle and I need some help.

A few years back, I decided to get into solar power by building a complete PV system inside a mobile trailer. The rationale for this doesn’t matter for the current discussion, but for the curious, I wrote an article outlining the whole design and build process. Briefly, though, the system has two adjustable PV arrays mounted on the roof and side of a small cargo trailer, with an integrated solar inverter-charger and a 10-kWh LiFePO4 battery bank on the inside, along with all the usual switching and circuit protection stuff.

It’s pretty cool, if I do say so myself, and literally every word I’ve written for Hackaday since sometime in 2023 has been on a computer powered by that trailer. I must have built it pretty well, because it’s been largely hands-off since then, requiring very little maintenance. And therein lies the root of my current conundrum.

Continue reading “Ask Hackaday: When Good Lithium Batteries Go Bad” →

GPS And Its Little Modules

September 8, 2025 by 17 Comments

Ever want to find your device on the map? Think we all do sometimes. The technology you’ll generally use for that is called Global Positioning System (GPS) – listening to a flock of satellites flying in the orbit, and comparing their chirps to triangulate your position.

The GPS system, built by the United States, was the first to achieve this kind of feat. Since then, new flocks have appeared in the orbit, like the Galileo system from the European Union, GLONASS from Russia, and BeiDou from China. People refer to the concept of global positioning systems and any generic implementation as Global Navigation Satellite System (GNSS), but I’ll call it GPS for the purposes of this article, and most if not all advice here will apply no matter which one you end up relying on. After all, modern GPS modules overwhelmingly support most if not all of these systems!

We’ve had our writers like [Lewin Day] talk in-depth about GPS on our pages before, and we’ve featured a fair few projects showing and shining light on the technology. I’d like to put my own spin on it, and give you a very hands-on introduction to the main way your projects interface with GPS.

Continue reading “GPS And Its Little Modules” →

Simple PCB Repairs Keep Old Vehicle Out Of The Crusher

October 24, 2024 by 21 Comments

For those of us devoted to keeping an older vehicle on the road, the struggle is real. We know that at some point, a part will go bad and we’ll learn that it’s no longer available from the dealer or in the aftermarket, at least at a reasonable cost. We might get lucky and find a replacement at the boneyard, but if not — well, it was nice knowing ya, faithful chariot.

It doesn’t have to be that way, though, at least if the wonky part is one of the many computer modules found in most cars made in the last few decades. Sometimes they can be repaired, as with this engine control module from a Ford F350 pickup. Admittedly, [jeffescortlx] got pretty lucky with this module, which with its trio of obviously defective electrolytics practically diagnosed itself. He also had the advantage of the module’s mid-90s technology, which still relied heavily on through-hole parts, making the repair easier.

Unfortunately, his luck stopped there, as the caps had released the schmoo and corroded quite a few traces on the PCB. Complicating the repair was the conformal coating on everything, a common problem on any electronics used in rough environments. It took a bit of probing and poking to locate all the open traces, which included a mystery trace far away from any of the leaky caps. Magnet wire was used to repair the damaged traces, the caps were replaced with new ones, and everything got a fresh coat of brush-on conformal coating.

Simple though they may be, we really enjoy these successful vehicle module repairs because they give us hope that when the day eventually comes, we’ll stand a chance of being able to perform some repair heroics. And it’s nice to know that something as simple as fixing a dead dashboard cluster can keep a car out of the crusher.

Continue reading “Simple PCB Repairs Keep Old Vehicle Out Of The Crusher” →

Laptop Memory Upgradable Again

January 14, 2024 by 38 Comments

For some computing components, the bottleneck to improved speed and performance hasn’t been power consumption or clock speed but physical space. But a new memory standard may provide all of the power and space-saving benefits of soldered memory modules without losing any upgradability.

The standard is called compression attached memory modules (CAMM) and provides a way for small form factor computers to have upgradable memory without needing dual in-line memory module (DIMM) slots. Unlike DIMM, though, CAMM modules allow for modern high-speed low-power memory to be used and can take advantage of dual-channel properties even if only one memory module is installed. CAMM modules are held in place with small screws, similar to modern M.2 drives, and don’t have the massive footprint of a DIMM slot. This allows laptop manufacturers to save nearly as much space as having soldered memory.

While this won’t solve the problem of computer manufacturers offering only soldered memory as a cash-grab, hopefully, some take the new standard under their wing for those of us who value the upgradability of our hardware. There are of course some problems with newer standards, but right now it seems like the only other viable option is soldered modules or slower, heavier computers. Some may argue that these soldered-on modules can be upgraded in theory, but not without considerable effort.

A Cheap 3D Printer Control Panel As A General Purpose Interface

December 1, 2022 by 15 Comments

Browsing the usual websites for Chinese electronics, there are a plethora of electronic modules for almost every conceivable task. Some are made for the hobbyist or experimenter market, but many of them are modules originally designed for a particular product which can provide useful functionality elsewhere. One such module, a generic control panel for 3D printers, has caught the attention of [Bjonnh]. It contains an OLED display, a rotary encoder, and a few other goodies, and he set out to make use of it as a generic human interface board.

To be reverse engineered were a pair of 5-pin connectors, onto which is connected the rotary encoder and display, a push-button, a set of addressable LEDs for backlighting, a buzzer, and an SD card slot. Each function has been carefully unpicked, with example Arduino code provided. Usefully the board comes with on-board 5 V level shifting.

While we all like to build everything from scratch, if there’s such an assembly commonly available it makes sense to use it, especially if it’s cheap. We’re guessing this one will make its way into quite a few projects, and that can only be a good thing.

CT Scans Help Reverse Engineer Mystery Module

August 7, 2022 by 15 Comments

The degree to which computed tomography has been a boon to medical science is hard to overstate. CT scans give doctors a look inside the body that gives far more information about the spatial relationship of structures than a plain X-ray can. And as it turns out, CT scans are pretty handy for reverse engineering mystery electronic modules, too.

The fact that the mystery module in question is from Apollo-era test hardware leaves little room for surprise that [Ken Shirriff] is the person behind this fascinating little project. You’ll recall that [Ken] recently radiographically reverse engineered a pluggable module of unknown nature, using plain X-ray images taken at different angles to determine that the undocumented Motorola module was stuffed full of discrete components that formed part of a square wave to sine wave converter.

The module for this project, a flip-flop from Motorola and in the same form factor, went into an industrial CT scanner from an outfit called Lumafield, where X-rays were taken from multiple angles. The images were reassembled into a three-dimensional view by the scanner’s software, which gave a stunningly clear view of the components embedded within the module’s epoxy body. The cordwood construction method is obvious, and it’s pretty easy to tell what each component is. The transistors are obvious, as are the capacitors and diodes. The resistors were a little more subtle, though — careful examination revealed that some are carbon composition, while others are carbon film. It’s even possible to pick out which diodes are Zeners.

The CT scan data, along with some more traditional probing for component values, let [Ken] reverse engineer the whole circuit, which turned out to be a little different than a regular J-K flip-flop. Getting a non-destructive look inside feels a little like sitting alongside the engineers who originally built these things, which is pretty cool.

Reverse Engineering Your Own Bluetooth Audio Module

March 26, 2022 by 32 Comments

There was a time when we would start our electronic projects with integrated circuits and other components, mounted on stripboard, or maybe on a custom PCB. This is still the case for many devices, but it has become increasingly common for an inexpensive ready-built module to be treated as a component where once it would have been a project in its own right. We’re pleased then to see the work of [ElectroBoy], who has combined something of both approaches by reverse engineering the pinout of a Chinese Bluetooth audio chip with minimal datasheet, and making his own take on an off-the-shelf Bluetooth audio module.

The JL_AC6939B comes in an SOIC16 package and requires a minimum number of components. The PCB is therefore a relatively simple proposition and indeed he’s fitted all parts and traces on one side with the other being a copper ground plane. It’s dangerous to assume that’s all there is to a board like this one though, because many an engineer has come unstuck trying to design a PCB antenna. We’d hazard a guess that the antenna here is simply a wavy PCB line rather than an antenna with a known impedance and bandwidth, at the very least it looks to have much thicker traces than the one it’s copying.

It’s possible that it’s not really worth the effort of making a module that can be bought for relative pennies ready-made, but to dismiss it is to miss the point. We make things because we can, and not merely because we should.