Backpack Board For OLEDs Boasts Fancy Features

February 14, 2022 by Donald Papp 6 Comments

Back when LCD character displays based on the HD44780 controller were the bee’s knees, a way to make them easier to work with came in the form of “backpack” PCBs, which provided an accessible serial interface and superior display handling at the same time. [Barbouri] has updated that idea with a backpack board that mounts to OLED displays using the US2066 display driver, and provides an I²C interface with powerful and convenient high-level functions that make the display simple to use.

On the software side, the backpack uses this I2cCharDisplay driver project which provides functions like cursor control, fading, display shifting, and of course writing characters or strings. While [Barbouri] designed the board specifically to accommodate Newhaven Slim Character OLED displays, it should in theory work with any US2066-based OLED character display. [Barbouri]’s design files for the Slim-OLED Display backpack board are available for download directly from the project page (link is near the bottom), or boards can be purchased directly from OSH Park.

OLED technology is nifty as heck; we’ve seen some neat tricks done by stacking transparent OLED displays, and even seen OLEDs made in the home lab.

Pick And Place Hack Chat

February 7, 2022 by Dan Maloney No comments

Join us on Wednesday, February 9 at noon Pacific for the Pick and Place Hack Chat with Chris Denney!

We in the hacker trade are pretty used to miracles — we make them all the time. But even the most jaded among us has to admit that modern PCB assembly, where components that could easily hide under a grain of sand are handled by robots, borders on witchcraft. The pick and place machines that work these wonders not only have to hit their marks accurately and precisely, but they also do it at blinding speeds and for days on end.

Luckily, even those of us who design circuits for a living and depend on PCB assembly services to realize those designs can, at least to some degree, abstract the details of the pick and place phase of the process away. But making it “just work” isn’t a trivial task, and learning a little bit about what it takes to do so can make us better designers. Plus, it’s just plain cool to watch a pick and place do its thing. And to dive a little deeper into pick and place, Chris Denney, CTO of Worthington Assembly and co-host of “Pick, Place, Podcast” will stop by the Hack Chat. If you’ve ever wondered about the inner workings of PCB assembly and the role pick and place plays in it, or if you’re looking for tips on how to optimize your layouts for pick and place, this is one you won’t want to miss!

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, February 9 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

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This Parametric Project Box Generator Is Super Easy

January 31, 2022 by Dave Rowntree 8 Comments

When it comes to taking an idea from concept to prototype reality, depending on the type of project, there can be quite a few sub-tasks along the way. Take for example, your latest electronic widget design. You’ve finished the schematic, and the PCB layout is a work of art (if you do say so yourself) but having that kicking around on the desk unprotected with wires dangling is not the end game. Now you’ve got to make an enclosure of some kind, and I don’t know about you, but this is the bit where this scribe struggles a little to get something to fit nice. Even if you’ve got the latest 3D printer dialed in to within a gnat’s whisker of perfection, you’ve still got to come up with the design, and those dimensions need to be really accurate. So, for those of us who are great at the PCB, but suck at the enclosure, [Willem Aandewiel] has been busy making the tool just for you, with his PCB-orientated Yet Another Parametric Projectbox generator (YAPP.)

Defining the PCB mounting points w.r.t. the PCB outline

Without hesitation you can head over to the YAPP GitHub, grab that sweet OpenSCAD code, and get cracking with the demos. Provided for your convenience are a number of examples for enclosing some common items, such as Arduinos and ESP32 modules, so you can use those as a springboard to get your own code in place. YAPP works based off the PCB — by specifying programmatically since this is OpenSCAD — outer dimensions, mounting post locations first. Next you define openings in the six faces of the box, and the tool happily spits out a platter with the base and lid ready to drop into Cura (or your slicer of choice) What could be easier?

And before you start on non-rectangular designs, this is a rectangular box generator for rectangular PCBs. That is all this is designed for, and as far as we can tell, it does that one job well.

Of course, this is by no means the first enclosure generator to grace these pages, far from it. Here’s one for starters. If you’re here for tips to help make better designs, check this out, and finally 3DHubs also has a nice guide for you. Happy printing!

Planar PCB Coils As An Alternative To Winding Transformers

January 29, 2022 by Jenny List 35 Comments

Those readers who have experimented with winding their own inductors will know that it’s not an easy task, and when those inductors are handling high voltages it can be especially tricky to maintain adequate insulation between layers of windings. [Open Frime TV] has a video addressing this in a novel way, by creating the windings for a switch-mode power supply transformer using stacked PCB coils instead of wire (Russian language; you’ll have to enable YouTube’s subtitle auto-translation).

The video below the break makes for a handy primer on PCB coil construction, reminding the viewer that the turns need all to lie in the same direction as well as the importance of insulation between windings. There’s a discussion of the properties of a PCB coil in relation to the switching frequency, and once the transformer has been assembled, we see it hooked up to a power supply board for a test. What happens next may be familiar to seasoned transformer-winders; nothing works, and the transformer gets hot. In making the PCB he’s left some copper on each board which amounts to a shorted turn — cutting these allows the transformer to work perfectly.

This technique might not be the solution to all transformer woes, but makes for an interesting option if your work takes you in the direction of winding transformers. If PCB coils take your interest, how about a Tesla coil using them?

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Ultra Cheap PCB Wrenches Make Perfect Kit Accessory

January 18, 2022 by Tom Nardi 43 Comments

Let’s make one thing abundantly clear. We do not, under any circumstances, recommend you replace your existing collection of wrenches with ones made out of PCBs. However, as creator [Ben Nyx] explains, they do make for an extremely cheap and lightweight temporary tool that would be perfect for distributing with DIY kits.

This clever open hardware project was spawned by [Ben]’s desire to pack an M3 wrench in with the kits for an ESP32-based kiln controller he’s developing. He was able to find dirt cheap screwdrivers from the usual import sites, but nobody seemed to stock a similarly affordable wrench. He experimented with 3D printing them, but in the end, found the plastic just wasn’t up to the task. Then he wondered how well a tiny wrench cut from a PCB would fare.

The answer, somewhat surprisingly, is pretty well. We wouldn’t advise you try to crank your lug nuts down with one, but for snugging up a couple nuts that hold down a control board, they work a treat. [Ben] came up with a panelized design in KiCad that allows 18 of the little wrenches to get packed into a 100 x 100 mm PCB suitable for production from popular online board houses. Manufactured from standard 1.6 mm FR4, they come out to approximately 10 cents a pop.

Since [Ben] has been kind enough to release his design under the MIT license, you’re free to spin up some of these wrenches either for your own kits or just to toss in the tool bag for emergencies. We’d love to see somebody adapt the design for additional sizes of nuts, or maybe figure out some way to nest them to sneak out a couple extra wrenches per board.

We’ve seen plenty of folks make cheap tools for themselves in the past, but projects that can produce cheap tools in mass quantities is uniquely exciting for a community like ours.

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KiCAD 6.0: What Made It And What Didn’t

January 18, 2022 by Dave Rowntree 56 Comments

I’ve been following the development of KiCAD for a number of years now, and using it as my main electronics CAD package daily for a the last six years or thereabouts, so the release of KiCAD 6.0 is quite exciting to an electronics nerd like me. The release date had been pushed out a bit, as this is such a huge update, and has taken a little longer than anticipated. But, it was finally tagged and pushed out to distribution on Christmas day, with some much deserved fanfare in the usual places.

So now is a good time to look at which features are new in KiCAD 6.0 — actually 6.0.1 is the current release at time of writing due to some bugfixes — and which features originally planned for 6.0 are now being postponed to the 7.0 roadmap and beyond. Continue reading “KiCAD 6.0: What Made It And What Didn’t” →

UV Printing PCBs

December 28, 2021 by Al Williams 12 Comments

We always enjoy [Thomas Sanladerer’s] 3D printing videos. But his latest isn’t only about 3D printing. He shows how he uses a DLP printer — which has UV light, after all — to expose PC board blanks with great results. Honestly, once we heard the idea, we immediately saw how that could work it is surprising more people aren’t taking advantage of their DLP printers like that. Of course, [Thomas] does his usual thorough treatment of the topic.

Really, this isn’t exactly 3D printing even though it uses a 3D printer. Exposing boards with UV light and artwork is an old process that has been around for years, usually using transparency film and a UV light source. With a printer, you can create artwork digitally and the UV light source is already there.

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