Industrial Stack Light Keeps An Eye On Prusa Mini

January 9, 2021 by Tom Nardi 17 Comments

When most people want to keep tabs on what their 3D printer is up to while they’re out and about, they’ll install OctoPrint on a Pi and be done with it. But what if you’re just on the other side of the room? Inspired by the stack lights used on factory floors, [Jeff Glass] decided to add a similar system to his Prusa Mini so he could see what it’s up to at a glance.

It turns out you can get these lights pretty cheaply online from the usual retailers, and as [Jeff] explains in the video after the break, driving them is about as easy as it gets. Rather than being some kind of addressable device, they generally have a single common 12 or 24 volt DC wire and ground lines for each color. With a USB controlled relay board, kicking on the appropriate light is simple from your operating system of choice.

What ended up being a bit harder was finding out what the Prusa Mini was up to. The printer offers up a simple status web page, but it has a few oddball quirks that make it difficult to scrape; such as presenting a little pop-up message that you have to manually close each time you load the page. But after spending some time with the powerful Selenium library for Python, he was able to create a script that worked its way through the UI and pulled the relevant status messages. Obviously the resulting code is Prusa specific, but the general concept would work on other printers assuming you can find a reliable way to pull the device’s current status.

After coming up with a wall mounted enclosure for the electronics that doubles as a mount for the light itself, [Jeff] can now see if his printer needs attention from clear across the room. An especially nice feature when the printer is all buttoned up inside of its enclosure.

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Prusa Mini Gets Custom Heavy Duty Enclosure

November 17, 2020 by Tom Nardi 15 Comments

Still waiting on your Prusa Mini to arrive? Join the club. Between the incredible amount of interest in the inexpensive 3D printer and the COVID-19 pandemic, it can take months for the machine to arrive at your doorstep. But patient makers are finally taking delivery of their new printers, and as such the hacks and modifications are starting to trickle their way in.

First up is this gloriously over-engineered enclosure from [Build Comics]. While PLA and PETG usually print fine with nothing more exotic than a heated bed, trickier materials like ABS work best when the printer is enclosed as it helps maintain a consistent temperature. Plus it keeps any curious hands and paws a safe distance from the hot moving bits, and if things go really pear-shaped, can help contain smoke and flames.

The enclosure is made from welded steel square tube, wood, and fire-retardant fiber board. A hinged polycarbonate cover, taking the form of a four-sided cube, is lowered over the printer with some heavy-duty hinges that look like they were intended for a fence. To keep the cover from slamming back down, [Build Comics] came up with a simple locking mechanism that can easily be operated from the front or side of the enclosure. With the addition of a small temperature and humidity display, the conditions inside the chamber can easily be monitored.

But [Build Comics] didn’t stop there. He also rigged up a relay box that will cut power to the printer should the smoke detector mounted above it trip. While there’s no reason to think the Prusa Mini would suffer the same fate of earlier budget desktop 3D printers, but there’s certainly no harm in taking precautions.

Will you need to build a similar enclosure whenever your Prusa Mini shows up? Maybe not. But if you felt so inclined, at least now you’ve got plenty of images and details that can help you spin up your own solution.

Hackaday Podcast 047: Prusa Controversy, Bottle Organ Breakdown, PCBs Bending Backwards, And Listen To Your LED

December 20, 2019 by Mike Szczys 4 Comments

Hackaday editors Mike Szczys and Elliot Williams get together for the 47th and final Hackaday Podcast of 2019. We dive into the removable appendix on Prusa’s new “Buddy” control board, get excited over the world’s largest grid-backup battery, and commiserate about the folly of designing enclosures as an afterthought. There’s some great research into which threaded-inserts perform best for 3D-printed parts, how LEDs everywhere should be broadcasting data, and an acoustic organ that’s one-ups the traditional jug band.

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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Prusa Dares You To Break Their Latest Printer

December 16, 2019 by Tom Nardi 158 Comments

Two months after its surprise reveal at the 2019 East Coast RepRap Festival, the Prusa Mini has started shipping out to the first wave of early adopters. True to form, with the hardware now officially released to the public, the company has begun the process of releasing the design as open source. In their GitHub repository, owners can already find the KiCad files for the new “Buddy” control board and STLs for the machine’s printable parts.

But even so, not everyone feels that Prusa Research has made the Mini as “open” as its predecessors. Some concerned owners have pointed out that according to the documentation for the Buddy board, they’ll need to physically snap off a section of the PCB so they can flash custom firmware images via Device Firmware Upgrade (DFU) mode. Once this piece of the board has been broken off, which the documentation refers to as the Appendix, Prusa Research will no longer honor any warranty claims for the electronic components of the printer.

For the hardcore tinkerers out there, this news may come as something of a shock. Previous Prusa printers have enjoyed a fairly active firmware development community, and indeed, features that started out as user-developed modifications eventually made their way into the official upstream firmware. What’s more, certain hardware modifications require firmware tweaks to complete.

Prusa Research explains their stance by saying that there’s no way the company can verify the safety of community developed firmware builds. If thermal runaway protections have been disabled or otherwise compromised, the results could be disastrous. We’ve already seen it happen with other printers, so it’s hard to fault them for being cautious here. The company is also quick to point out that the installation of an unofficial firmware has always invalidated the printer’s warranty; physically breaking the board on the Mini is simply meant as a way to ensure the user understands they’re about to leave the beaten path.

How much support is a manufacturer obligated to provide to a user who’s modified their hardware? It’s of course an issue we’ve covered many times before. But here the situation is rather unique, as the user is being told they have to literally break a piece off of their device to unlock certain advanced functionality. If Prusa wanted to prevent users from running alternate firmware entirely they could have done so (or at least tried to), but instead they’ve created a scenario that forces the prospective tinkerer to either back down or fully commit.

So how did Prusa integrate this unusual feature into their brand new 32-bit control board? Perhaps more importantly, how is this going to impact those who want to hack their printers? Let’s find out.

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Hackaday Podcast 040: 3D Printed Everything, Strength V Toughness, Blades Of Fiber, And What Can’t Coffee Do?

October 18, 2019 by Mike Szczys No comments

Hackaday Editors Mike Szczys and Elliot Williams opine on the coolest hacks we saw this week. This episode is heavy with 3D printing as Prusa released a new, smaller printer, printed gearboxes continue to impress us with their power and design, hoverboards are turned into tanks, and researchers suggest you pour used coffee grounds into your prints. Don’t throw out those “toy” computers, they may be hiding vintage processors. And we have a pair of fantastic articles that cover the rise and fall of forest fire watchtowers, and raise the question of where all those wind turbine blades will go when we’re done with them.

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

Continue reading “Hackaday Podcast 040: 3D Printed Everything, Strength V Toughness, Blades Of Fiber, And What Can’t Coffee Do?” →

Prusa Unveils New Mini 3D Printer, Shakes Up The Competition

October 13, 2019 by Tom Nardi 83 Comments

For the last couple of years, consumer desktop 3D printer choices in the under $1,000 USD range have fallen into two broad categories: everything bellow $500 USD, and the latest Prusa i3. There are plenty of respectable printers made by companies such as Monoprice and Creality to choose from on that lower end of the scale. It wasn’t a luxury everyone could justify, but if you had the budget to swing the $749 for Prusa’s i3 kit, the choice became obvious.

Of course, that was before the Prusa Mini. Available as a kit for just $349, it’s far and away the cheapest printer that Prusa Research has ever offered. But this isn’t just some rebranded hardware, and it doesn’t compromise on the ideals that have made the company’s flagship machine the de facto open source FDM printer. For less than half the cost of the i3 MK3S, you’re not only getting most of the larger printer’s best features and Prusa’s renowned customer support, but even capabilities that presumably won’t make it to the i3 line until the MK4 is released.

Josef Průša was on hand to officially unveil his latest printer at the 2019 East Coast Reprap Festival, where I got the chance to get up close and personal with the diminutive machine. While it might be awhile before we can do a full review on the Mini, it’s safe to say that this small printer is going to have a big impact on the entry-level market.

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