pump

66 Articles

Quint explaining his water turbine

Power Your Home With A Water Battery

October 8, 2021 by 69 Comments

I’ve stated it before on Hackaday but one of the most interesting engineering challenges posed to me this year was “how could you store enough energy to power a decent portion of a home for several hours without using batteries, all while staying within the size of a typical suburban plot?” [Quint Builds] attempts something up that alley by using solar power to pump water up onto his roof and later releasing it for power generation. (Video, embedded below.)

Earlier [Quint] had built a water collecting system using his gutters and a bell siphon but wasn’t satisfied with the overall power output. Using the turbine he had created for that system, he put a 55-gallon drum on top of his roof with the help of some supporting structures. We’d like to advise the public to consult a professional before adding a large heavy weight on top of your roof, but [Quint] forges ahead after studying his trusses and determining it to be a risk he is willing to take. A solar panel runs a small pump that pumps water from a reservoir up to the top of the roof when the sun shines with a float switch in the roof barrel stopping the motor once it’s full. A valve at the bottom allows water to spin the turbine and fill back into the bottom reservoir, forming a closed loop. There were a few snags along the way with prototype circuits not being fully contacted and the motor needing water cooling, an issue fixed by a custom CNC’d heat sink. The fixes for the various issues are almost as entertaining to see as the actual system itself.

It’s incredible to see lights come on powered by water alone but also sobering to realize just how much water you’d need to power a typical home. Perhaps if [Quint] upgrades, he can swap out the small motor for a larger 3D printed water pump.

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You Can Put Toothpaste In The Tube (With Effort)

July 5, 2021 by 20 Comments

Old wives’ tales, folk knowledge, common sayings, and even cliches and idioms are often taken as givens since they form an often unnoticed part of our vocabulary and culture. There’s so many examples that it’s possible to fill a 17-season TV show busting potential myths like these, and even then there are some that slipped by. For example, the saying “you can’t put toothpaste back in the tube” which, as it turns out, is not as impossible as we might be led to believe.

This video is the product of [Tyler Bell] who has taken this idiom on as a challenge. To figure out if it was possible he first got to work building a vacuum chamber, which turned out to be a little easier than he thought it would be. After cutting a piece of polycarbonate tube and sanding it down, all that was needed were some rubber gaskets and fittings for the vacuum pump.

From there, the theory was to put an empty toothpaste tube into the vacuum chamber, pump all of the air out, and let atmospheric pressure “push” the toothpaste back into the tube. During [Tyler]’s first run he thought that it had worked successfully but it turned out that he had just inflated the empty toothpaste tube like a balloon. Further iterations were able to return some of the toothpaste to the tube, but each time some air would eventually work its way into the toothpaste which would immediately fill the remaining space in the tube with air rather than toothpaste.

While not completely successful, he was able to get some toothpaste back into the tube with a relatively small bill of materials. It’s not likely that this experiment will result in a change of this particular idiomatic expression, but it was interesting to put it to the test nonetheless. For other instances of toothpaste and its relationship to tubes, both inside and out, be sure to check out this recent piece on various methods of toothpaste storage.

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Tiny Gasoline Engine Fitted With A Custom Billet Waterpump

May 31, 2021 by 31 Comments

We don’t typically use gasoline engines smaller than 50 cc or so on a regular basis. Below that size, electric motors are typically less messy and more capable of doing the job. That doesn’t mean they aren’t cute, however. [JohnnyQ90] is a fan of tiny internal combustion engines, and decided to whip up a little water pump for one of his so it could do something useful besides make noise.

The pump is built out of billet aluminium, showing off [JohnnyQ90]’s machining skills. The two pieces that make up the main body and cover plate of the pump are impressive enough, but the real party piece is the tiny delicate impeller which actually does the majority of the work. The delicate curves of the pump blades are carefully carved out and look exquisite when finished.

The pump’s performance is adequate, and the noise of the tiny gasoline engine makes quite a racket, but it’s a great display of machining skill. If so desired, the pump could also do a great job for a small liquid delivery system if hooked up to a quiet electric motor, too. The aluminium design has the benefit of being relatively leak free when assembled properly, something a lot of 3D printed designs struggle to accomplish.

We’ve seen [JohnnyQ90]’s micro engine experiments before, too — like this small generator build. Video after the break.

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3D Printing A Centrifugal Water Pump

May 28, 2021 by 43 Comments

Once upon a time, 3D printing was about churning out tiny Yodas and Pikachus, but these days, useful things are regularly 3D printed too. A great example is this centrifugal water pump that can really deliver the juice, courtesy of  [Connor].

The pump’s housings and impeller are all 3D printed in PLA, as well as the inlet which is designed for a 2L soda bottle to screw into. Gaskets are printed in pliable TPU to help seal the housings. There are a few ball bearings inside to allow the impeller to spin nicely, too, with hex head fasteners used to hold everything together and a long bolt used as the main impeller shaft. Notably, no shaft seal is included, so the pump does leak a bit, but it’s not a major concern assuming you’re just pumping water and don’t mind spilling a bit of excess. Turned with a drill at 1800 rpm, the pump is able to achieve a flow rate of 13 litres per minute, or a maximum head of 1.2 meters. The design is on Onshape, for the curious.

It’s a great example of how 3D printing can allow the creation of machines with complex geometry without the need for advanced machining skills. Instead, all the hard work is done on the CAD side of things. We’ve seen 3D printed pumps put to real work before, too, like this fertilizer dispenser. Video after the break.

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Air-Assist Analysis Reveals Most Effective — And Quietest — Methods

May 9, 2021 by 19 Comments

If there’s one thing that continues to impress us about the Hackaday community as the years roll by, it’s the willingness to share what we’ve learned with each other. Not every discovery will be news to everyone, and everything won’t be helpful or even interesting to everyone, but the mere act of sharing on the off chance that it’ll help someone else is really what sets the hardware hacking world apart.

Case in point: this in-depth analysis of laser cutter air-assist methods. Undertaken by [David Tucker], this project reads more like a lab writeup than a build log, because well, that’s pretty much what it is. For those not into laser cutters, an air assist is just a steady flow of air to blow smoke and cutting residue away from the beam path and optics of a laser cutter. It’s simple, but critical; without it, smoke can obscure and reflect the laser beam, foul lenses and mirrors, and severely degrade cut quality.

To see what air-assist methods work best, [David] looked at four different air pumps and compressors, along with a simple fan. Each of these methods was compared to a control of cuts made without air assist. The test was simple: a series of parallel lines cut into particle board with the beam focused on the surface at 80% power, with the cut speed slowly decreasing. It turned out that any air-assist was better than nothing, with the conspicuous exception of using just a fan, which made things worse. Helpfully, [David] included measurements of the noise levels of the compressors he tested, and found there’s no advantage to using an ear-splitting shop compressor over a quieter aquarium air pump. Plus, the aquarium pumps are cheap — always a bonus.

Not sure how to get up to speed with lasers? Laser Cutting 101 might be a great place to start.

Fertilizing Plants With A Custom 3D-Printed Pump

April 25, 2021 by 20 Comments

For all but the most experienced gardeners and botanists, taking care of the soil around one’s plants can seem like an unsolvable mystery. Not only does soil need the correct amount of nutrients for plants to thrive, but it also needs a certain amount of moisture, correct pH, proper temperature, and a whole host of other qualities. And, since you can’t manage what you can’t measure, [Jan] created a unique setup for maintaining his plants, complete with custom nutrient pumps.

While it might seem like standard plant care on the surface, [Jan]’s project uses a peristaltic pump for the nutrient solution that is completely 3D printed with the exception of the rollers and the screws that hold the assembly together. With that out of the way, it was possible to begin adding this nutrient solution to the plants. The entire setup from the pump itself to the monitoring of the plants’ soil through an array of sensors is handled by an ESP32 running with help from ESPHome.

For anyone struggling with growing plants indoors, this project could be a great first step to improving vegetable yields or even just helping along a decorative houseplant. The real gem is the 3D printed pump, though, which may have wider applications for anyone with a 3D printer and who also needs something like an automatic coffee refilling machine.

Liquid Lite Brite Robot

March 3, 2021 by 2 Comments

Liquid handling workstations are commonly used in drug development, and look like small CNC machines with droppers on the ends which can dispense liquid into any container in a grid array. They are also extraordinarily expensive, as is most specialty medical research equipment. This liquid handling workstation doesn’t create novel drugs, though, it creates art, and performs similar functions to its professional counterparts at a much lower cost in exchange for a lot of calibration and math.

The art is created by pumping a small amount of CMYK-colored liquids into a 24×16 grid, with each space in the grid able to hold a small amount of the colored liquid. The result looks similar to a Lite-Brite using liquids instead of small pieces of plastic. The creator [Zach Frew] created the robot essentially from scratch using an array of 3D printers, waterjets, and CNC machines. He was able to use less expensive parts, compared to medical-grade equipment, by using servo-controlled valves and peristaltic pumps, but makes up for their inaccuracies with some detailed math and calibration.

The results of the project are striking, especially when considering that a lot of hurdles needed to be cleared to get this kind of quality, including some physical limitations on the way that the liquids behave in the first place. It’s worth checking out not just for the art but for the amount of detail involved as well. And, for those still looking to scratch the 90s nostalgia itch, there are plenty of other projects using the Lite Brite as inspiration.

Thanks to [Thane Hunt] for the tip!