Vintage Meter Repair? It’s Easier With X-Rays

March 6, 2022 by Donald Papp 18 Comments

Here’s an interesting and detailed teardown and repair of a Keithley 2001 7.5 Digit multimeter that is positively dripping with detail. It’s also not every day that we get to see someone using x-ray imaging to evaluate the extent of PCB damage caused by failed electrolytic capacitors.

Dark area is evidence of damage in the multi-layer PCB.

Sadly, this particular model is especially subject to that exact vintage electronics issue: electrolytic capacitor failure and leakage. These failures can lead to destroyed traces, and this particular unit had a number of them (in addition to a few destroyed diodes, just for good measure.) That’s where the x-ray machine comes in handy, because some of the damage is hidden inside the multi-layer PCBs.

[Shahriar], perhaps best known as [The Signal Path], narrates the entire process of fixing up the high-quality benchtop multimeter in a video, embedded below (or you can skip directly to the x-ray machine being broken out.) [Shahriar] was able to repair the device, thanks in part to it being in relatively good shape, and having the right tools available. Older electronics are not always so cooperative; the older a device is, the more likely one is to run into physical and logical standards that no longer exist.

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Caps Wiki: Place For You To Share Your Repair Notes

February 24, 2022 by Arya Voronova 10 Comments

A right-to-repair battle is being waged in courts. The results of it, we might not see for a decade. The Caps Wiki is a project tackling our repairability problem from the opposite end – making it easy to share information with anyone who wants to repair something. Started by [Shelby], it’s heavily inspired by his vintage tech repairs experience that he’s been sharing for years on the [Tech Tangents] YouTube channel.

When repairing a device, there are many unknowns. How to disassemble it? What are the safety precautions? Which replacement parts should you get? A sporadic assortment of YouTube videos, iFixit pages and forum posts might help you here, but you have to dig them up and, often, meticulously look for the specific information that you’re missing.

The Caps Wiki talks a lot about capacitor replacement repairs – but not just that. Any device, even modern ones, deserves a place on the Caps Wiki, only named like this because capacitor repairs are such a staple of vintage device repair. You could make a few notes about something you’re fixing, and have them serve as help and guideline for newcomers. With time, this won’t just become a valuable resource for quick repairs and old tech revival, but also a treasure trove of datapoints, letting us do research like “which capacitors brands or models tend to pass away prematurely”. Plus, it also talks about topics like mains-powered device repair safety or capacitor nuances!

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Novena Open Source Laptop Reborn As Desktop Machine

February 23, 2022 by Chris Lott 35 Comments

When your 5-year-old laptop dies it’s usually time for a replacement. But [Andrew Menadue]’s Novena laptop is fully open-source. He has full access to all the documentation, so he decided to try his hand at repairing it instead. The power supply circuit board went up in smoke one day — he attributes this to poor battery health due to him not using it frequently enough. Given his usage pattern, he decided to switch the Novena into a desktop machine.

He made the conversion with a new pass-through power supply board, and the computer booted up but with no display. It seems that the power supply failure took out additional circuits as well. [Andrew] goes down a deep rabbit hole of board and chip swapping, all to no avail. Eventually the display suddenly springs to life, and he concludes the problem was with the EEPROM configuration settings and not LCD display hardware.

Experimenting with LCD Outputs on the Mainboard

It’s comforting to know that you can easily spin a replacement PCB for your computer when needed. But this situation is far from mainstream. Furthermore, all projects, open-sourced or not, face the issue of part obsolescence, even Novena. Back in 2019 founders [Bunnie] and [Xobs] issued an end-of-life announcement on the project’s five year anniversary for this very reason. The fact that Novena availability even lasted five years was due to up-front purchases of critical parts.

We wrote about the Novena way back in 2014, and more recently the MNT Reform project. What are your thoughts on these open source laptop projects? Do you have any laptops that you’ve rehabilitated after five or more years? Let us know in the comments below.

Acid-Damaged Game Boy Restored

January 17, 2022 by Bryan Cockfield 11 Comments

The original Game Boy was the greatest selling handheld video game system of all time, only to be surpassed by one of its successors. It still retains the #2 position by a wide margin, but even so, they’re getting along in years now and finding one in perfect working condition might be harder than you think. What’s more likely is you find one that’s missing components, has a malfunctioning screen, or has had its electronics corroded by the battery acid from a decades-old set of AAs.

That latter situation is where [Taylor] found himself and decided on performing a full restoration on this classic. To get started, he removed all of the components from the damaged area so he could see the paths of the traces. After doing some cleaning of the damage and removing the solder mask, he used 30 gauge wire to bridge the damaged parts of the PCB before repopulating all of the parts back to their rightful locations. A few needed to be replaced, but in the end the Game Boy was restored to its former 90s glory.

This build is an excellent example of what can be done with a finely tipped soldering iron while also being a reminder not to leave AA batteries in any devices for extended periods of time. The AA battery was always a weak point for the original Game Boys, so if you decide you want to get rid of batteries of any kind you can build one that does just that.

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PCB Microsurgery Puts The Bodges Inside The Board

December 14, 2021 by Dan Maloney 23 Comments

We all make mistakes, and there’s no shame in having to bodge a printed circuit board to fix a mistake. Most of us are content with cutting a trace or two with an Xacto or adding a bit of jumper wire to make the circuit work. Very few of us, however, will decide to literally do our bodges inside the PCB itself.

The story is that [Andrew Zonenberg] was asked to pitch in debugging some incredibly small PCBs for a prototype dev board that plugs directly into a USB jack. The six-layer boards are very dense, with a forest of blind vias. The Twitter thread details the debugging process, which ended up finding a blind via on layer two shorted to a power rail, and another via shorted to ground. It also has some beautiful shots of [Andrew]’s “mechanical tomography” method of visualizing layers by slowly grinding down the surface of the board.

[Andrew] has only tackled one of the bodges at the time of writing, but it has to be seen to be believed. It started with milling away the PCB to get access to the blind via using a ridiculously small end mill. The cavity [Andrew] milled ended up being only about 480 μm by 600 μm and only went partially through a 0.8-mm thick board, but it was enough to resolve the internal short and add an internal bodge to fix a trace that was damaged during milling. The cavity was then filled up with epoxy resin to stabilize the repair.

This kind of debugging and repair skill just boggles the mind. It reminds us a bit of these internal chip-soldering repairs, but taken to another level entirely. We can’t wait to see what the second repair looks like, and whether the prototype for this dev board can be salvaged.

Thanks to [esclear] for the heads up on this one.

What Really Goes Wrong With Your Tablet

December 14, 2021 by Jenny List 33 Comments

We’ve all seen our share of consumer electronic devices that need repair. It’s inevitable that, however well-cared-for it will be, there’s always the unforseen that brings its life to an end. Many of us will be using devices we’ve repaired ourselves, because often other people’s useless broken electronics can be our free stuff when we know how to fix them and they don’t. This is the arena the Restart Project operate in, as through their Restart Parties they provide repair services to save unnecessary landfill. Over nearly a decade in operation they’ve fixed a huge number of faulty items, and now they’re releasing some data and have analysed common fault modes and barriers to repair for some categories.

We’re restricted to tablets, printers, and batteries, and while many of the problems are the wear-and-tear such as tablet screens, power supplies, charging connectors, and paper feeds that most of us would expect, it’s the barriers to repair which the Restart Project are keen to draw attention to. Products that are near-impossible to open without damage, parts such as batteries which are difficult to remove, and unavailability of spares. It’s to become part of their campaigning for legal repairability standards across Europe.

Aside from their own analysis, the full data is all available for download should you have any extra insights. We’ve made our position on this matter very clear indeed.

Fail Of The Week: Hackaday Writer Attempts XBox Repair

December 8, 2021 by Dan Maloney 55 Comments

Like a lot of Hackaday readers, I pride myself on being “the fix-it guy” in my family. When something breaks, I get excited, because it’s a chance to show off my skills. It’s especially fun when something major breaks, like the fridge or the washing machine — repairs like that are a race against time, since I’ve got to get it fixed faster than it would take to hire someone to do it. I usually win the race; I can’t remember the last time I paid someone to work on something. Like I said, it’s a point of pride.

And so when my son came home on Thanksgiving break from his first semester away at college, eager to fire up his Xbox for some mindless relaxation from his biochemistry studies, only to be greeted with a black screen and no boot-up, it was go-time for me. I was confident that I’d be able to revive the dead box in time for him to have some fun. The fact that he’s back at school and the machine is still torn apart on my bench testifies to my hubris, but to be fair, I did get close to a fix, and may still yet get it done. But either way, the lessons I’ve learned along the way have been really valuable and worth sharing.

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