Fixing A 30-year Old Roland Bug

October 5, 2022 by Matthew Carlson 12 Comments

The Roland CM-500 is a digital synthesizer sound module released in 1991 that combines two incredibly powerful engines into one unit. However, in 2005 enthusiasts of the Roland MT-25 (one of the engines that went into the CM-500) noticed a difference between the vibrato rate on the MT-25 and the CM-500, rendering it less useful as now midi files would need to be adjusted before they sounded correct. Now thirty-something years later, there is a fix through the efforts of [Sergey Mikayev] and a fantastic writeup by [Cloudschatze].

They reached out to Roland Japan, who decided that since the device’s lifecycle had ended, no investigation was warranted. That led the community to start comparing the differences between the two systems. One noticeable difference was the change from an Intel 8098 to an 80C198. In theory, the latter is a superset of the former, but there are a few differences. First, the crystal frequency is divided by three rather than two, which means the period of the LFO would change even if the crystal stayed the same. Changing the 12 MHz crystal out for 8 MHz gave the LFO the correct period, but it broke the timings on the MIDI connection. However, this is just setting the serial baud rate divisor, which requires changing a few bytes.

Replace the ROM chip with a socket so you can slot your newly flashed PDIP-28 64kx8 ROM into a quick desoldering. Then swap the crystal, and you’ll have a machine that matches the MT-25 perfectly. The forum post has comparison audio files for your enjoyment. Finally, if you’re curious about other fixes requiring an inspiring amount of effort and dedication, here’s a game installer that was brought back from the dead by a determined hacker.

Frequency Counter Restoration Impeded By Kittens

August 24, 2022 by Al Williams 12 Comments

We think of digital displays as something you see on relatively modern gear. But some old gear had things like nixies or numitrons to get cool-looking retro digital displays. The HP 521A frequency counter, though, uses four columns of ten discrete neon bulbs to make a decidedly low-tech but effective digital display. [Usagi Electric] has been restoring one of these for some time, but there was a gap between the second and third videos as his workshop became a kitten nursery. You can see the last video below.

In previous videos, he had most of the device working, but there were still some odd behavior. This video shows the final steps to success. One thing that was interesting is that since each of the four columns are identical, it was possible to compare readings from one decade to another.

However, in the end, it turned out that the neon bulbs were highly corroded, and replacing all the neon bulbs made things work better. However, the self-check that should read the 60 Hz line frequency was reading 72 Hz, so it needed a realignment. But that was relatively easy with a pot accessible from the back panel. If you want to see more details about the repair, be sure to check out the earlier videos.

We love this old gear and how clever designers did so much with what we consider so little. We hate to encourage your potential addiction, but we’ve given advice on how to acquire old gear before. If you want to see what was possible before WS2812 panels, you could build this neon bulb contraption.

Continue reading “Frequency Counter Restoration Impeded By Kittens” →

Hackaday Prize 2022: Saving The World, One Brew At A Time

August 5, 2022 by Elliot Williams 10 Comments

OK, so maybe [satanistik] is overreaching with his project title “Save the Coffee, Save the World” but keeping an otherwise working coffee machine out of the landfill by hacking around its broken display is nonetheless a worthy pursuit. The juice must flow!

The busted display used a SSD1303 controller OLED module, for which the SSD1305Z is an almost-compatible module. Almost. The one glitch is that the screen is filled in the opposite direction by default. Digging through the manuals, there is a screen-direction bit to set, and tracing out the communication with a logic analyzer, it’s set the wrong way with every screen refresh. If only he could flip that one bit while it’s in transit. Time to man-in-the-middle!

While we certainly would have put a microcontroller in the game, [satanistik] goes old-school. A two-IC logic solution can do exactly the same thing, trading wires for code. The final iteration of the converter board is correspondingly spartan, but it does its one job.

So if you’ve got a Nivona coffee machine with a bum display, or perhaps an Agilent U1273A multimeter, or any other piece of equipment that needs a hard-to-find SSD1303 controller, now you have a ready-made solution. But if not, and you find yourself looking for a display that you can’t find, let this serve as an example to you – with a little (fun) effort, you can hack it back.

Fix Old Caps, But Keep That “Can Capacitor” Look

July 30, 2022 by Donald Papp 21 Comments

Vintage electronics and capacitor replacements tend to go hand-in-hand. Why? Because electrolytic capacitors just don’t last, not the way most other components do, anyway.

The metal terminal ring and the central plate are kept for re-use, and the metal case re-crimped after the internals of the capacitor are replaced with a modern equivalent.

It’s one thing to swap old caps with modern replacements, but what about electronics where the components are not hidden away, and are an important part of the equipment’s look? [lens42] shares a method for replacing antique can-style capacitors in a way that leaves them looking completely original. All it takes is some careful application of technique.

The first thing to do is carefully file away the crimp of the metal can until one can release the ring and plate that hold the terminals. Once that is off, the internals can be pulled from the metal can for disposal. Since the insides of the old cap won’t be re-used, [lens42] recommends simply drilling a hole, screwing in a lag bolt to use as a handle, and pulling everything out. There’s now plenty of space inside the old can to hold modern replacements for the capacitor, and one can even re-use the original terminals.

That leaves the job of re-crimping the old can around the terminal ring to restore a factory-made appearance. To best do this, [lens42] created a tapered collar. Gently hammering the can forces the bottom into the taper, and the opening gradually crimps around the terminal ring. It’s also possible to carefully hammer the flange directly, but the finish won’t be as nice. This new crimp job may not look exactly the same as before, but once the cap is re-installed into the original equipment, it won’t be possible to tell it has been modified in any way.

If this sounds a bit intimidating, don’t worry. [lens42] provides plenty of pictures. And if this kind of thing is up your alley, you may want to check out the Caps Wiki, an effort to centralize and share details about tech repair, especially for vintage electronics.

Adding A Battery To Extend Speaker Life

July 23, 2022 by Bryan Cockfield 14 Comments

Perhaps the weakest point in modern electronics when it comes to user servicability is the lifecycle of the batteries included from the manufacturer. Without easily replaceable batteries, many consumer goods end up in the landfill when they’re otherwise working perfectly. If you’d like to get more out of your devices than the manufacturer intends, you might have to go to great lengths like [Théo] did with his JBL speaker.

This was a Bluetooth device produced by JBL nearly a decade ago, and while the original device boasted several hours of battery life, after so many years of service, it was lucky to get a half hour before the battery died. To replace it, [Théo] removed the original battery and extended the case to be able to hold a larger cell phone battery. He also decided to use the original battery management circuit from the speaker with the new battery after verifying the voltage and chemistry were close enough to the original.

Since the phone battery is a proprietary Samsung device, [Théo] also decided to build a version that uses standard 18650 cells instead, although he prefers the slimmer design with the phone battery for his use case. Straightforward as this build may be, it does go a long way to demonstrate the principle that if you can’t fix your devices, you don’t really own them.

Don’t Miss Your Last Chance To Enter The Hack It Back Challenge

July 21, 2022 by Tom Nardi 3 Comments

While the 2022 Hackaday Prize as a whole winds its way through a good chunk of the year, each individual challenge that makes up the competition only sticks around for a limited time. As hard as it might be to believe, our time with theHack it Back challenge is nearly at a close, with just a few days left to enter your project before the July 24th deadline.

Each challenge in this year’s Hackaday Prize has been designed around the core themes of sustainability, resiliency, and circularity — and for the Hack it Back phase of the competition we asked hackers to essentially keep as much hardware out of the landfill as possible. That could mean making a simple fix that puts a piece of equipment back into service, or it might be a be complete rebuild of an older device to bring it up to modern standards. These are the kind of projects Hackaday was built on, so turning it into an official challenge this year made perfect sense. Continue reading “Don’t Miss Your Last Chance To Enter The Hack It Back Challenge” →

Restoring $5 Busted Synthesizer Made Easy, Thanks To Thermal

July 16, 2022 by Donald Papp 19 Comments

[D. Scott Williamson] paid $5 for a Roland JV-30 synthesizer at a garage sale. Score! There was only one catch: it didn’t work and didn’t include the power supply. Luckily, restoring it was made easier by breaking out a thermal camera.

As mentioned, the keyboard was missing a 9 VDC power supply (rated 800 mA) with a center-negative barrel connector. Slightly oddball, but nothing an enterprising hacker can’t deal with. After supplying power with a bench supply, not only did the keyboard not come to life, but the power supply clamped the current draw at 1.5 A! Something was definitely not right.

This shorted glass-bodied diode might look normal to the naked eye, but thermal imaging makes it clear something’s amiss.

Inside, there was no visible (or olfactory) sign of damage, but looking closer revealed that a little SMT capacitor by the power connector was cracked in two. Fixing that didn’t bring the keyboard to life, so it was time to break out the thermal imager. Something was soaking up all that current, and it’s a fair bet that something is getting hot in the process.

The culprit? The reverse polarity protection diode was shorted, probably as a result of damage by an inappropriate power supply or a surge of some kind. Replacing it resulted in a working keyboard! Not bad at all for $5, a diode, an SMT cap, and a little workbench time. The finishing touch was replacing a missing slider knob, which took some work in OpenSCAD and a 3D printer. Overall, not bad!

Thermal imaging used to be the stuff of staggering price tags, but it’s downright accessible these days, and makes it easy to spot things that are hot when they shouldn’t be. And if a thermal camera’s lens isn’t what you think it should be? It’s even possible for a sufficiently motivated and knowledgeable hacker to modify those.