Infinite Build Volume With RepRap On Wheels

February 24, 2019 by Lewin Day 13 Comments

The average 3D printer is a highly useful tool, great for producing small plastic parts when given enough time. Most projects to build larger 3D printed objects use various techniques to split them into smaller parts which can fit inside the limited build volume of most Cartesian-based printers. However, there’s no reason a printer need sit inside a box, and no reason a printer can’t roam about, either. Hence, we get the RepRap HELIOS on wheels.

[Nicholas Seward] created the HELIOS and entered it into the Hackaday Prize in 2017, using a SCARA arm to build a printer with a large build volume and no moving steppers. One of [Nicholas]’s students then did a test, in which the HELIOS was mounted on an angled motorized cart, giving the printer potentially infinite build volume in one axis.

[Nicholas] expects the current basic setup to be capable of prints 200mm wide, 100mm high, and theoretically infinite length. There’s also potential to enable the device to create large curved parts by allowing the printer to steer itself with independently controlled motors.

There’s more work to be done, particularly to allow the printer to locate itself relative to its work space to avoid dimensional issues on large prints, but the preliminary results are highly impressive. We’ve seen other infinite volume printers, too – like this build using a conveyor belt design. Video after the break.

[Thanks to smerrett79 for the tip!]

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SandBot Happily And Tirelessly Rolls Patterns In Sand

October 18, 2018 by Donald Papp 1 Comment

The patience and precision involved with drawing geometric patterns in sand is right up a robot’s alley, and demonstrating this is [rob dobson]’s SandBot, a robot that draws patterns thanks to an arm with a magnetically coupled ball.

SandBot, SCARA version. The device sits underneath a sand bed, and a magnet (seen at the very top at the end of the folded “arm”) moves a ball bearing through sand.

SandBot is not a cartesian XY design. An XY frame would need to be at least as big as the sand table itself, but a SCARA arm can be much more compact. Sandbot also makes heavy use of 3D printing and laser-cut acrylic pieces, with no need of an external frame.

[rob]’s writeup is chock full of excellent detail and illustrations, and makes an excellent read. His previous SandBot design is also worth checking out, as it contains all kinds of practical details like what size of ball bearing is best for drawing in fine sand (between 15 and 20 mm diameter, it turns out. Too small and motion is jerky as the ball catches on sand grains, and too large and there is noticeable lag in movement.) Design files for the SCARA SandBot are on GitHub but [rob] has handy links to everything in his writeup for easy reference.

Sand and robots (or any moving parts) aren’t exactly a natural combination, but that hasn’t stopped anyone. We’ve seen Clearwalker stride along the beach, and the Sand Drawing Robot lowers an appendage to carve out messages in the sand while rolling along.

Wood Shines In This SCARA Robotic Arm Project

September 13, 2018 by Donald Papp 9 Comments

[igarrido] has shared a project that’s been in the works for a long time now; a wooden desktop robotic arm, named Virk I. The wood is Australian Blackwood and looks gorgeous. [igarrido] is clear that it is a side project, but has decided to try producing a small run of eight units to try to gauge interest in the design. He has been busy cutting the parts and assembling in his spare time.

Besides the beautifully finished wood, some of the interesting elements include hollow rotary joints, which mean less cable clutter and a much tidier assembly. 3D printer drivers are a common go-to for CNC designs, and the Virk I is no different. The prototype is driven by a RAMPS 1.4 board, but [igarrido] explains that while this does the job for moving the joints, it’s not ideal. To be truly useful, a driver would need to have SCARA kinematic support, which he says that to his knowledge is something no open source 3D printer driver offers. Without such a driver, the software has no concept of how the joints physically relate to one another, which is needed to make unified and coherent movements. As a result, users must control motors and joints individually, instead of being able to direct the arm as a whole to move to specific coordinates. Still, Virk I might be what’s needed to get that development going. A video of some test movements is embedded below, showing how everything works so far.

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Putting More Tech Into More Hands: The Robin Hoods Of Hackaday Prize

July 9, 2018 by Roger Cheng 9 Comments

Many different projects started with the same thought: “That’s really expensive… I wonder if I could build my own for less.” Success is rewarded with satisfaction on top of the money saved, but true hacker heroes share their work so that others can build their own as well. We are happy to recognize such generosity with the Hackaday Prize [Robinhood] achievement.

Achievements are a new addition to our Hackaday Prize, running in parallel with our existing judging and rewards process. Achievements are a way for us to shower recognition and fame upon creators who demonstrate what we appreciate from our community.

Fortunately there is no requirement to steal from the rich to unlock our [Robinhood] achievement, it’s enough to give away fruits of price-reduction labor. And unlocking an achievement does not affect a project’s standings in the challenges, so some of these creators will still collect coveted awards. The list of projects that have unlocked the [Robinhood] achievement will continue to grow as the Hackaday Prize progresses, check back regularly to see the latest additions!

In the meantime, let’s look at a few notable examples that have already made the list:

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Tiny Vacuum Chamber Arm To Help With Homemade Semiconductors

April 23, 2018 by Dan Maloney 13 Comments

[Nixie] wants to make semiconductors at home, and that requires some unusual tools. Chief among them is a vacuum chamber to perform thin-film deposition, and true to the hacker credo his is homemade, and will soon be equipped with a tiny manipulator arm with magnetically coupled mechanical controls.

If [Nixie]’s setup looks familiar, it might be because we featured his plasma experiments a few days ago. He was a little cagey then about his goal, but he’s come clean with his desire to make his own FETs (a project that is his 2018 Hackaday Prize entry). Doing so will require not only creating stable plasmas, but also the ability to move substrates around inside the vacuum chamber. Taking inspiration from the slender and maneuverable instruments surgeons use for laparoscopic procedures, [Nixie] is working on a miniature arm that will work inside his vacuum chamber. The video below is a 3D-printed proof-of-concept model in action, and shows how the arm’s segments will be controlled by cables. What’s really interesting is that the control cables will not penetrate the vacuum chamber — they’ll be moved right through the glass wall using magnets.

We’re keen to see chips from [Nixie]’s home fab lab, but it looks like there will be a lot of cool hacks between here and there. We’ll be watching closely. Continue reading “Tiny Vacuum Chamber Arm To Help With Homemade Semiconductors” →

Evezor Robotic Arm Engraves 400 Coasters

May 22, 2017 by Adam Fabio 15 Comments

When you’re running a Kickstarter for a robotic arm, you had better be ready to prove how repeatable and accurate it is. [Andrew] has done just that by laser engraving 400 wooden coasters with Evezor, his SCARA arm that runs on a Raspberry Pi computer with stepper control handled by a Smoothieboard.

Evezor is quite an amazing project: a general purpose arm which can do everything from routing circuit boards to welding given the right end-effectors. If this sounds familiar, that’s because [Andrew] gave a talk about Evezor at Hackaday’s Unconference in Chicago,

One of the rewards for the Evezor Kickstarter is a simple wooden coaster. [Anderw] cut each of the wooden squares out using a table saw. He then made stacks and set to programming Evezor. The 400 coasters were each picked up and dropped into a fixture. Evezor then used a small diode laser to engrave its own logo along with an individual number. The engraved coasters were then stacked in a neat output pile.

After the programming and setup were complete, [Andrew] hit go and left the building. He did keep an eye on Evezor though. A baby monitor captured the action in low resolution. Two DSLR cameras also snapped photos of each coaster being engraved. The resulting time-lapse video can be found after the break.

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Ancient Robot Creates Modern Art

May 4, 2017 by Bryan Cockfield 21 Comments

They say that there’s more to a Jackson Pollock painting than randomly scattering paint on a canvas, and the auction value of his work seems to verify that claim. If you want to create some more conventional artwork, however, but are missing the artistic muse that inspired Pollock, maybe you can put your creative energies to work building a robot that will create the art for you.

[Dane Kouttron] was able to get his hands on an old SCARA robotic arm, and was recently inspired to create a paintbrush-weilding robot with it for the 2nd Annual Robot Art competition. Getting one of these ancient (circa 1983) robots working again is no easy task though. [Dane] used LinuxCNC to help reverse engineer the robot’s controls and had to build a lot of supporting hardware to get the extremely heavy robot to work properly. The entire process took around two months, and everything from color selection to paint refill to the actual painting itself is completely automated.

Be sure to check out the video after the break to see the robot in action. The writeup goes into great detail about the robot, and includes everything from reverse engineering the encoders to auto-cleaning a paintbrush. If you don’t have a SCARA robot arm in your parts drawer, though, there are lots of other options to explore for robot-created artwork.

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