Servo Becomes Mini Linear Actuator

June 2, 2018 by Donald Papp 11 Comments

RC servos are a common component in many robotics projects, but [Giovanni Leal] needed linear motion instead of the rotary actuation that servos normally offer. The 3D Printed Mini Linear Actuator was developed as a way to turn a mini servo into a linear actuator, giving it more power in the process.

A servo uses a potentiometer attached to the output shaft in order to sense position, and the internal electronics take care of driving the motor to move the shaft to the desired angle. [Giovanni] took apart an economical mini servo and after replacing the motor with a 100:1 gear motor and using it to power a compact 3D printed linear actuator, he used the servo’s potentiometer to read the linear actuator’s position. As a result, the linear actuator can exert considerably more force than the original servo while retaining exactly the same servo interface. You can see one being assembled and tested in the video embedded below, which is part of [Giovanni]’s entry for The 2018 Hackaday Prize.

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Supercapacitors In A Servo: The “Forever” Flashlight

May 30, 2018 by Ben James 21 Comments

The principle is well understood: use a motor in reverse and you get a generator. Using this bit of knowledge back in 2001 is what kick-started [Ted Yapo]’s Hackaday Prize entry. At the time, [Ted] was searching for a small flashlight for astronomy, but didn’t like dealing with dead batteries. He quickly cobbled together a makeshift solution out of some supercapacitors and a servo-as-a-generator, hacked for continuous rotation.

A testament to the supercapacitors, 17 years later it’s still going strong – leading [Ted] to document the project and also improve it. The original circuit was as simple as a servo, protection diode, some supercapacitors, and a LED with accompanying resistor; but now greater things are afoot.

A DC-DC boost converter enables constant power through the LED, regardless of the capacitor voltage. This is achieved by connecting the feedback pin of an MCP1624 switcher to an INA199 current-shunt monitor. The MCP1624 kicks in at 0.65V and stays active down to 0.35V. This is all possible due to the supercapacitors, which happily keep increasing current as voltage drops – all the way to 0.35V. Batteries are less ideal in this situation, as their internal resistance increases as voltage drops, as well as increasing with age.

When testing the new design, [Ted] found that the gears on his servos kept stripping when he was using them to charge capacitors. Though at first he attributed it to the fact that the gears were plastic, he realized that his original prototype from 2001 had been plastic as well. Eventually, he discovered the cause: modern supercapacitors are too good! The ones he’d been using in 2001 were significantly less advanced and had a much higher ESR, limiting the charging current. The only solution is to use metal gear servos

Want to read more about boost converter design? We have the pros and cons of microcontrollers for boost converters, or this neat Nixie driver for USB power.

Super Simple, Super Cheap FPV Drone Tracking

May 4, 2018 by Dan Maloney 20 Comments

What’s more disruptive to the drone first-person view (FPV) experience than dropouts in your video feed when you’re in the middle of a race? Probably nothing, and there’s probably also not much you can do about it. Or is there? Might a simple tracker based on RSSI help keep your video signal locked in?

Honestly, we’re not sure it would, but we think it’s pretty nifty to see [FlyerFpv]’s tracker following his drone around. The idea is simple and uses the full-diversity FPV receiver he already has. Diversity receivers constantly monitor signal strength from multiple antennas to determine which one to listen to, which improves reception quality. [FlyerFpv] sends the RSSI outputs to analog inputs on an Arduino which drives a servo to keep the signals as close to each other as possible. The Arduino and the DC-DC converter needed to power it fit nicely inside the receiver case with no modifications, which is a nice touch. With a 3D-printed servo mount and some fancy directional antennas, the setup keeps pretty good track of his drone now. See it in action below.

Sure, the response could be snappier, and we’d love to see another receiver and servo added to track pitch as well as yaw. For a first pass, we think it’s great, but [FlyerFpv] should enjoy it while he can in case AI takes over our flying fun soon.

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Servos Do The Plucking In This MIDI Music Box

March 23, 2018 by Dan Maloney 18 Comments

It started with a cheap, punch-card programmable manual music box. Thirty-one hobby servos later, it ended as an automated MIDI music box, with a short pit stop as a keyboard-driven MIDI device.

If you think you’ve seen the music box in [Mitxela]’s video below before, you’re right. [Martin], musician, inventor, and father of the marvelous marble music machine, took an interest in these music boxes and their programming a while back. Like [Martin], [Mitxela] started his music box project with punch card programming, but he quickly grew tired of the bothersome process, even after automating production with a laser cutter. He decided to do away with the punch cards completely and devised a method to pluck all 30 notes using a few large handfuls of hobby servos. One servo, converted to continuous rotation, spins the drum, with the rest linked to small laser-cut acrylic plectrums via stiff brass wire. The fingers imitate the punched holes passing over the drum and pluck the notes according to MIDI messages. The whole thing can draw quite a bit of current, so in addition to a beefy power supply, [Mitxela] optimized the code to minimize power requirements. This had the happy consequence of reducing the latency enough to allow the music box to be played from a MIDI keyboard in real time.

A lot of work went into this one, but [Mitxela] isn’t resting on his laurels; he has a full slate of improvements that he wants to tackle, not least of which is SD card support for MIDI files to turn this into a jukebox. We’re looking forward to the updates.

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The Sensor Array That Grew Into A Robot Cat

March 6, 2018 by Roger Cheng 32 Comments

Human brains evolved to pay extra attention to anything that resembles a face. (Scientific term: “facial pareidolia”) [Rongzhong Li] built a robot sensor array with multiple emitters and receivers augmenting a Raspberry Pi camera in the center. When he looked at his sensor array, he saw the face of a cat looking back at him. This started his years-long Petoi OpenCat project to build a feline-inspired body to go with the face.

While the name of the project signals [Rhongzhong]’s eventual intention, he has yet to release project details to the open-source community. But by reading his project page and scrutinizing his YouTube videos (a recent one is embedded below) we can decipher some details. Motion comes via hobby remote-control servos orchestrated by an Arduino. Higher-level functions such as awareness of environment and Alexa integration are handled by a Raspberry Pi 3.

The secret (for now) sauce are the mechanical parts that tie them all together. From impact-absorption spring integrated into the upper leg to how its wrists/ankles articulate. [Rongzhong] believes the current iteration is far too difficult to build and he wants to simplify construction before release. And while we don’t have much information on the software, the sensor array that started it all implies some level of sensor fusion capabilities.

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No, Cat, This Is Not The Litter Box

March 4, 2018 by James Hobson 39 Comments

Hackaday.io user [peterquinn] has encountered a problem with his recently unruly cat peeing under the dining table. Recognizing that the household cat’s natural enemy is the spray bottle, he built an automatic cat sprayer to deter her antics.

The build is clear-cut: an Arduino Uno clone for a brain, an MG995 servo, PIR sensor, spray bottle, and assorted electronics components. [peterquinn] attached the servo to the spray bottle with a hose clamp — ensuring that the zero position is pointing at the trigger — and running a piece of cabling around the trigger that the servo will tug on. Adding a capacitor proved necessary after frying the first Uno clone, as the servo powering up would cause the Uno to reset.

The code is set up to trigger the servo — spraying the cat twice — once the PIR detects the cat for more than ten seconds. After toying with a few options, [peterquinn] is using a 9V, 2A power supply that works just fine. For now, he hopes the auto-sprayer should do the trick. If it somehow doesn’t work, [peterquinn] has mused that a drastic upgrade to the vacuum may be necessary.

Auto-Tracking Sentry Gun Gives Deer A Super Soaking

January 26, 2018 by Dan Maloney 29 Comments

Things rarely go well when humans mix with wildlife. The problems are exacerbated in the suburbs, where bears dine on bird feeders and garbage cans, raccoons take up residence in attics, and coyotes make off with the family cat. And in the suburbs, nuisance wildlife can be an intractable problem because the options for dealing with it are so limited.

Not to be dissuaded in the battle to protect his roses, [dlf.myyta] built this motion-activated sentry gun to apply some watery aversion therapy to marauding deer. Shown in action below against a bipedal co-conspirator, the sentry gun has pretty much what you’d expect under the hood — Raspberry Pi, NoIR camera, a servo for aiming and a solenoid valve to control the water. OpenCV takes care of locating the intruders and swiveling the nozzle to center mass; since the deer are somewhat constrained by a fence, there’s no need to control the nozzle’s elevation. Everything is housed nicely in a plastic ammo can for portability and waterproofing. Any target that stands still for more than three seconds gets a hosing; we assume this is effective, but alas, no snuff films were provided.

We’re not sure if [dlf.myyta]’s code can discern friend from foe, and in this litigious world, hosing the neighbor’s kid could be a catastrophe. Perhaps version 2.0 can include image recognition for target verification.

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