New Part Day: MEMS Loudspeakers

MEMS, or Micro ElectroMechanical Systems, are the enabling technology that brings us smartphones, quadcopters, tire pressure monitors, and a million other devices we take for granted today. At its most basic level, MEMS is simply machining away silicon wafers to make not electronic parts, but electromechanical parts. The microphone in your cell phone isn’t an electret mic you would find in an old brick phone from the 80s — it’s a carefully crafted bit of silicon, packed in epoxy, and hanging off a serial bus.

Despite the incredible success of MEMS technology, there is still something in your smartphone that’s built on 19th-century technology. Loudspeakers haven’t changed ever, and the speaker in your newest iThing is still a coil of wire and some sort of cone.

Now there’s finally a MEMS loudspeaker A company called USound has developed the first loudspeaker that isn’t just a bunch of wire and a magnet. This is a speaker built from a silicon wafer that can be as small as 3 mm square, and as thin as 1 mm. Since these speakers are built on silicon, you can also add an amp right onto the package. This is quite literally a speaker on a chip, and we’d bet that there are already engineers at Samsung looking at stuffing this into a flagship phone.

ST and USound announced these extraordinarily small speakers would actually be made, but so far it’s been just that — an announcement. This changed at CES where ST demonstrated VR goggles with multiple MEMS speakers. Does this mean MEMS speakers are on their way to Mouser and Digikey? We eagerly await the product announcement and demo dev board kit.

A Bluetooth Speaker For Babies

[Mike Clifford] of [Modustrial Maker] had not one, not two, but five friends call him to announce that their first children were on the way, and he was inspired to build them a Bluetooth speaker with a unique LED matrix display as a fitting gift. Meant to not only entertain guests, but to audio-visually stimulate each of their children to promote neurological development.

Picking up and planing down rough maple planks, [Clifford] built a mitered box to house the components before applying wood finish. The brain inside the box is an Arduino Mega — or a suitable clone — controlling a Dayton Bluetooth audio and 2x15W amp board. In addition to the 19.7V power supply, there’s a step down converter for the Mega, and a mic to make the LED matrix sound-reactive. The LED matrix is on a moveable baffle to adjust the distance between it and a semi-transparent acrylic light diffuser. This shifts the light between sharp points or a softer, blended look — perfect for the scrolling Matrix text and fireplace effects! Check it out!

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Bluetooth Speaker In A Bag

[VanTourist] — irked by what he sees as complicated project videos — has demonstrated that you can build a high quality, multi-function Bluetooth speaker inside three hours.

Using simple hand tools — primarily a crimper, wire stripper, razor cutter and some glue — he’s packed this repurposed GoPro accessory bag with quite a bit of tech. The main components are a Bluetooth amplifier with a spiffy knob, and a pair of 15W speakers, but he’s also added a 1W LED flashlight, 1A and 2.1A charging ports, a battery charge monitor display, and pilot cover toggle switches for style points. Despite all that crammed into the bag, there’s still a bit of room left to pack in a few possessions! You can check out the build pictures here, or the video after the break.

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Follow The Bouncing Ball Of Entropy

When [::vtol::] wants to generate random numbers he doesn’t simply type rand() into his Arduino IDE, no, he builds a piece of art. It all starts with a knob, presumably connected to a potentiometer, which sets a frequency. An Arduino UNO takes the reading and generates a tone for an upward-facing speaker. A tiny ball bounces on that speaker where it occasionally collides with a piezoelectric element. The intervals between collisions become our sufficiently random number.

The generated number travels up the Rube Goldberg-esque machine to an LCD mounted at the top where a word, corresponding to our generated number, is displayed. As long as the button is held, a tone will continue to sound and words will be generated so poetry pours forth.

If this take on beat poetry doesn’t suit you, the construction of the Ball-O-Bol has an aesthetic quality that’s eye-catching, whereas projects like his Tape-Head Robot That Listens to the Floor and 8-Bit Digital Photo Gun showed the electronic guts front and center with their own appeal.

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Portable Bluetooth Speaker Reacts To Sound

[IanMeyer123] should be working on his senior design project. Instead, he’s created a sound-reactive Bluetooth speaker that may not earn him an A grade but will at least keep the team entertained.

[Ian] started with the amp and power. The amp is a 15 watt, 12 volt model based on the popular TDA7297 chip. Power comes from a portable laptop battery rated at 185 Wh. [Ian] himself said that is absolute overkill for this project. While [Ian] hasn’t run any longevity tests on his setup, we’re guesstimating it would be rated in days.

Every Bluetooth speaker needs a sweet light show, right? [Ian] wrapped his 2″ full range speakers in Neopixel rings from Adafriut. The WS2812’s are driven by an Arduino. When music is playing, MSGEQ7 allows the Arduino to play a light show in time to the beat. When the stereo is off, a DS3231 real-time clock module allows the Arduino to display the time on the two rings. If you’re curious about the code for this project, [Ian] posted it on his Reddit thread. Reddit isn’t exactly a great code repository, so please, [Ian] setup a GitHub account, and/or drop your project on Hackaday.io!

[Ian] didn’t realize how many wires would be flying around inside the speaker. That may be why the wiring looks a bit scary. All the chaos is hidden away, underneath a well-built wooden case.

If you want to see another take on a Bluetooth speaker with a Neopixel display, check [Peter’s] project here. Interested in more portable power units? This one’s for you!

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Burn Music On To Anything!

If at first you don’t succeed, try, try, and try again. This is especially true when your efforts involve a salvaged record player, a laser cutter, and He-Man. Taking that advice to heart, maniac maker extraordinaire [William Osman] managed to literally burn music onto a CD.

Considering the viability of laser-cut records is dubious — especially when jerry-built — it took a couple frustrating tests to finally see results, all the while risking his laser’s lens. Eventually, [Osman]’s perseverance paid off. The lens is loosely held by a piece of delrin, which is itself touching a speaker blaring music. The vibrations of the speaker cause the lens to oscillate the focal point of the laser into a wavelength that is able to be played on a record player. You don’t get much of the high-end on the audio and the static almost drowns out the music, but it is most definitely a really shoddy record of a song!

Vinyl aficionados are certainly pulling their hair out at this point. For the rest of us, if you read [Jenny’s] primer on record players you’ll recognize that a preamplifier (the ‘phono’ input on your amp) is what’s missing from this setup and would surely yield more audible results.

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That’s No Moon! That’s A Virtual Assistant

[Wisecracker] likes how the Amazon Echo Dot works, but he doesn’t like how they sound or how they resemble hockey pucks. A little 3D printing, though, and he transformed the Dot into a credible Death Star. That doesn’t sound very friendly, we guess, so he calls it Alex-Star.

What makes it work is the Death Star’s “superlaser” — the weapon operated by a console that looks suspiciously like some studio video equipment — happens to be about the size and shape of a two-inch speaker. [Wisecracker] added a slot to let the sound out of the second speaker. You can see the thing in action in the video below.

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