The Back And Forth Of Windshield Wipers And Patent Lawsuits

April 23, 2020 by 50 Comments

Who among us hasn’t dreamed of having some brainstorm idea, prototyping it, and then have some huge company put it into worldwide production? The problem is, that’s not really as easy as it sounds in most cases. Take the case of Robert Kearns. Never heard of him? You use the result of one of his patents pretty often; Kearns invented the intermittent windshield wiper.

If he had sold the patent to one of the big carmakers, this would be a short article. Not that he didn’t try. But it didn’t go very well and while, in the end, he prevailed, it was a very expensive victory.

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3D-Printed COVID Stuff That’s Not Face Shields Or Ventilators

April 23, 2020 by 42 Comments

The coolest stories from the hacker community this year are the rapid manufacturing efforts that have gone on in response to COVID-19. But [Mark Rehorst], frequently featured on these pages for his clever takes on 3D printing, shared a couple of really useful prints that are out of the ordinary for what we’ve been seeing: bias tape folders and ear savers.

Initial bias tape folding jig design by ongaroo

Tailors around the world have threaded the needle on grass-roots face mask production. One of the more labor intensive parts of sewing a face mask is the fastening mechanism. With elastic straps, the size of the loops needs to be just right, but when you run out of elastic you need to sew straps. Bias tape is a popular material for that, but it’s finicky to fold and hold it for sewing. [Mark] heard of the need and grabbed a bias tape folder design from Thingiverse. These work kind of like a zipper, pulling in the unfolded tape on one side and feeding it out the other, folded nicely for the needle and thread to take over. But of course he did one better, refining the original design to use less plastic to get more parts, faster, with less material use — win, win, win.

Speaking of those mask straps, it turns out the backs of your ears don’t like being rubbed raw for back-to-back-to-back 12-hour shifts at the hospital. We’ve seen health workers, themselves skilled hackers, recommend sewing buttons onto a headband to hold the mask straps.

Button/Headband earsaver
3D-printed earsaver
Mark’s revised earsaver design

But the 3D-printing world has an “earsaver” that provides a series of hooks on a plastic band that loops behind your head. Once again, [Mark] iterated on the standard design, finding ways to reduce material use while also fitting more units onto a single printer bed.

These functional prints are glamorous in their own ways. We love seeing hard-working 3D-printed items, but we love it even more when we see them getting better and better with each new version. The back story and the design files for the improved versions are available on his project writeup. Go [Mark]!

Underwater Crawling Soft Robot Stays In Shape

April 23, 2020 by 9 Comments

When you think of robots that were modeled after animals, a brittle star is probably not the first species that comes to mind. Still, this is the animal that inspired [Zach J. Patterson] and his research colleagues from Carnegie Mellon University for their underwater crawling robot PATRICK.

PATRICK is a soft robot made from molded silicone. Each of his five limbs contains several shape memory alloy (SMA) springs which can be contracted through Joule heating thereby causing the limbs to bend. The robot’s control board is sending and receiving commands via Bluetooth Low Energy from a nearby computer. To control PATRICK’s motion the researchers constructed a closed-loop system where an offboard OpenCV based camera system is constantly tracking the robot. As shown in the video below with an average velocity of 1 cm/s, PATRICK’s movement is a bit sluggish but the system is supposedly very robust against uncertainties in the environment.

In the future [Zach J. Patterson et al.] would like to improve their design by giving the robot the ability to grasp objects. Ultimately, also the offboard camera should be replaced with onboard sensors so that PATRICK can navigate autonomously.

Soft robots like artificial jellyfish are especially useful underwater and sometimes almost cross the boundary to organic life.

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Trampoline Bounce Counter Has Raspberry Pi Automate Away Your Parental Duties

April 22, 2020 by 14 Comments

If you have a toddler and a mini-tramp you know the rallying cry of “Mama, Count!”. If you don’t don’t have either of these things, become the hero uncle or aunt by building one for your family members who have been social distancing with a three-year-old monster bundle of joy for the last five weeks. This trampoline bounce counter uses a Raspberry Pi and a distance sensor to stream the bounce count to a nice little web GUI.

The hardware couldn’t be more simple, and there’s a good chance you already have everything on hand. The HC-SR04 ultrasonic distance sensor is a staple in beginner microcontroller kits. It simply lays on the floor pointed up at the bottom of the trampoline, connected to a Raspberry Pi via a resistor divider.

The software is where [Eric Escobar’s] project makes your life easy. He’s included a simple calibration routine that marks the low point of a bounce as you stand still on the tramp. There’s even a systemd service file included to ensure the software is always running, even after reboot. Cumulative bounce count can be seen on a webpage served from the Pi via an AJAX script.

Having a running count is a great first step, and surely a magical new feature of the trampoline that will be loved by the little ones. If that sense of wonder runs out, you could always gamify the system by adding in daily or hourly totals and a high-scores board.

It seems [Eric] is well practiced at automating his responsibilities away. We previously saw him use a Raspberry Pi to control the door of his chicken coop.

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Machine Learning Algorithm Runs On A Breadboard 6502

April 22, 2020 by 7 Comments

When it comes to machine learning algorithms, one’s thoughts do not naturally flow to the 6502, the processor that powered some of the machines in the first wave of the PC revolution. And one definitely does not think of gesture recognition running on a homebrew breadboard version of a 6502 machine, and yet that’s exactly what [Nick Bild] has accomplished.

Before anyone gets too worked up in the comments, we realize that [Nick]’s Vectron breadboard computer is getting a lot of help from other, more modern machines. He’s got a pair of Raspberry Pi 3s in the mix, one to capture and downscale images from a Pi cam, and one that interfaces to an Atari 2600 emulator and sends keypresses to control games based on the gestures seen by the camera. But the logic to convert gesture to control signals is all Vectron, and uses a k-nearest neighbor algorithm executed in 6502 assembly. Fifty gesture images are stored in ROM and act as references for the four known gesture classes: up, down, left, and right. When a match between the camera image and a gesture class is found, the corresponding keypress is sent to the game. The video below shows that the whole thing is pretty responsive.

In our original article on [Nick]’s Vectron breadboard computer, [Tom Nardi] said that “You won’t be playing Prince of Persia on it.” That may be true, but a machine learning system running on the Vectron is not too shabby either.

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Millennium Falcon Docking Bay Doubles As Table

April 22, 2020 by 13 Comments

A glass table makes a perfect display case for showing off whatever’s important to you, but if you want keep the dust off of your treasures, closing up the sides is probably a wise move. It might not be a bad idea to put some lighting in there to make sure everything is easy to see. You might as well make the lights RGB and remote controlled, so you can fiddle with the look from across the room. Of course, you could go all in and just make the thing a diorama…

It’s not hard to imagine the line of thinking that convinced [Erv Plecter] he should turn a simple glass table into a docking bay for a model of the Millennium Falcon, and looking at the final results, we think it was the right move. With an incredible attention to detail, what started out a generic looking table and rather modest toy, have been combined into an interactive display that could woo even the staunchest of Trekkies.

If you’ve ever considered lighting a model, this project is an excellent example to follow. The Hasbro toy that [Erv] started with certainly wasn’t what you’d call studio quality; the little lighting it featured wasn’t even accurate to how the ship appears in the films. But with some reference material, fiber optic cables, and enough Arduinos to drive it all, the final lighting is truly a marvel. We’d say the engine is our favorite part, but those tiny lit panels in the cockpit are hard to beat.

While the Falcon is clearly the star of the show, the docking bay itself is certainly no afterthought. The back-lit panels, with their inscrutable Imperial design aesthetic, look fantastic. The addition of small details like crates and barrels, plus the glossy black PVC sheet used for the floor, really brings the whole scene to life. It’s almost a shame that the ship itself is so big, as a smaller model would have left more room to toss in a few Stormtroopers and droids out on patrol.

This isn’t the first time we’ve seen somebody augment a “toy” grade model with additional lighting effects. While the scale miniature aficionados in the audience might turn their nose up at some of the artistic liberties taken on these low fidelity models, we think any normal person would be blown away if they saw them in person.

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Servo-Powered 7-Segments Choreograph This Chronograph

April 22, 2020 by 11 Comments

Good clocks are generally those that keep time well. But we think the mark of a great clock is one that can lure the observer into watching time pass. It doesn’t really matter how technical a timepiece is — watching sand shimmy through an hourglass has its merits, too. But just when we were sure that there was nothing new to be done in the realm of 7-segment clocks, [thediylife] said ‘hold my beer’ and produced this beauty.

A total of 28 servos are used to independently control four displays’ worth of 3D-printed segments. The servos pivot each segment back and forth 90° between two points: upward and flat-faced to display the time when called upon, and then down on its side to rest while its not needed.

Circuit-wise, the clock’s not all that complicated, though it certainly looks like a time-consuming build. The servos are controlled by an Arduino through a pair of 16-channel servo drivers, divided up by HH and MM segments. The Arduino fetches the time from a DS1302 RTC module and splits the result up into four-digit time. Code-wise, each digit gets its own array, which stores the active and inactive positions for each servo. Demo and full explanation of the build and code are waiting after the break.

When it comes to 7-segment displays, we say the more the merrier. Here’s a clock that uses pretty much all of them.

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