Tinywrench is [Tanjent’s] take on a motor controller board. It aims to replicate all of the functions that a standalone motor controller chip offers at as low a cost as possible. Early results are in. It works, and as seen can be assembled for about $8.
The top of the device offers a terminal block for connecting motors, ground, and 24V input. A pin header on the bottom has all the connections you would expect to find with a stepper motor driver board. Looking back on top there’s also a pair of ATtiny24 chips, each with its own trimpot for balancing the constant current output. Hiding on the underside of the board are two H-bridges built using high and low-side MOSFETs along with some diodes for protection, and various passive components for driving them.
As it stands, each of those H-bridges can handle around 9 amps which should be more than enough for projects with small motors. [Tanjent] mentions that one of the main advantages of working with this instead of a single motor-driver chip is that if you fry one of the MOSFETs you can replace it instead of trashing the entire board.
So your electronic hobby skills are coming along quite nicely but you’re not very comfortable doing more than blinking a few LEDs. Now’s a good time to try something new by driving a couple of DC motors.
You probably know that you can’t just hook these up to the pins of your favorite uC and call it good. The motors draw a lot of current (especially if they’re strained in lifting a heavy load) which would burn out your logic circuitry. Add to this the excess induced current that is generated when a spinning motor is shut off and you’re going to need a control system that can handle these dangers.
Enter the h-bridge motor driver. [Chris] has guided us through the process of building and using a H-bridge in the past. This time he’s using a motor controller that has four half H-bridges built into it. He hooks up the SN754410 to two motors, giving him speed and direction control for both based on the duty cycle of a PWM signal entering the chip for less than $2.50. Check out the video after the break for an overview of his methodology, then work your way through the multi-page post that he recently published.
Continue reading “Intro to DC motor control using the SN754410”
[Nothinglabs] built this motor controller as an alternative to using an H-bridge. They call it the RAT controller which stands for “Relay and Transistors”. You can see above that two Darlington transistors along with their base transistors allow logic signals to switch the relay on and off, driving the motor in one direction or the other based on the open or closed state of the relay. See it working in the video after the break.
It’s a nice little workaround with few parts, but because the relay is mechanical there will be a short lifespan when compared to solid-state motor controllers. That’s okay, because the motivation here was lack of parts on hand, rather than an increase in performance. It’s also worth mentioning that all of these parts can be purchased at your local Radio Shack when you don’t want to wait for component orders by mail. We certainly appreciate that it takes far few components than [David Cook’s] H-bridges. His designs are our favorite – we’ve used them in our own projects – but for quick and dirty you can’t beat five components and the short assembly time needed when using this type of dead-bug style soldering.
Continue reading “Reversible relay-based motor controller”
[glacialwanderer], who you may remember from his CNC machine build, recently completed an electric spinning wheel. Spinning wheels are used by knitters to turn raw sheep’s wool into yarn. He went through several iterations before arriving at a good design. Besides the motor, there are two major components to the spinning wheel: the flyer and the bobbin. A Scotch tension brake is used to slow the rotation of the bobbin in relation to the flyer. This causes the wool to twist as it’s pulled on.
He initially tried to just use a dimmer switch with an AC motor. That quickly burnt up. The next version used a sewing machine motor since they’re designed with a variable speed control. Unfortunately, it didn’t have enough torque at low speeds. The final design used a DC motor with a SyRen motor controller. It offered plenty of power and at ~$150 it’s still less than the cheapest commercial models on eBay. You can see a video of it and the spinning process embedded below.
Continue reading “Electric spinning wheel”
When the RepRap team found themselves pushing the limits of the Arduino, they started looking for alternatives. They found it in the ATMega644P. It has four times the memory and four times the RAM compared to the ATMega168 used in the standard Arduino. It also has 32 I/O pins. They ported the Arduino software to the microcontroller and started producing Sanguino boards. Now that the base design is nailed down, they’ve begun expanding it to their specific purpose. Pictured above is a prototype RepRap motherboard. While the Sanguino is barebones, this board has onboard connectors for all of the RepRap’s motors, so you can just plug it in. It is also designed to support the future Generation 3 electronics. Probably the most interesting feature is the SD card slot. The goal is to eventually have a board that can run the RepRap without a host computer if necessary; it will manufacture designs directly from the flash card.