A Handheld CNC Router

Over the last few years, the state of the art in handheld routers has been tucked away in the back of our minds. It was at SIGGRAPH in 2012 and we caught up to it at Makerfair last year. Now, it’s getting ready for production.

Originally called Taktia, the Shaper router looks a lot like a normal, handheld router. This router is smart, though, with the ability to look at a work piece marked with a tape designed for computer vision and slightly reposition the cutter in response to how the user is moving it. A simple description doesn’t do this tool justice, so check out the video the Shaper team recently uploaded.

With the user moving the Shaper router over a work piece and motors moving the cutter head, this tool is able to make precision cuts – wooden gears and outlines of the United States – quickly, easily, and accurately. Cutting any shape is as easy as loading a file into Shaper, calling that file up on a touch screen display, and turning on the cutter. Move the router around the table, and the Shaper takes care of the rest.

Accuracy, at least in earlier versions, is said to be on the order of a hundredth of an inch. That’s good enough for wood, like this very interesting bit of joinery that would be pretty hard with traditional tools. Video below.

Thanks [martin] for the tip.

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Router Jig Makes Quick Work Of Flattening Irregular Shaped Wood

[Nick Offerman] is a pretty serious wood worker. He likes to make crazy stuff including organic looking tables out of huge chunks of wood. Clearly, the wood doesn’t come out of the ground shaped like the above photo, it has to be intensely worked. [Nick] doesn’t have a huge saw or belt sander that can handle these massive blocks of wood so he built something that could. It’s a jig that allows him to use a standard wood router to shave each side down flat.

The process starts by taking a piece of tree trunk and roughing it into shape with a chainsaw. Once it is flat enough to not roll around, it’s put into a large jig with 4 posts. Horizontal beams are clamped to the posts and support a wooden tray which a wood router can slide back and forth in. The router’s cutting bit sticks out the bottom of the tray and slowly nibbles the surface flat. Once one side is flat, the block is rotated and the flat side is used as a reference to make all the other sides square to the first. After flattening, sanding and finishing the block results in a pretty sweet piece of functional artwork.

Kickstarting Even More Router-Based Dev Boards

The latest and greatest thing makers and IoT solutions is apparently router hacking. While most Hackaday readers lived through this interesting phase where Linksys routers were used to connect sensors and other such digital bits and bobs to the Internet a few years ago, SOCs have improved, and now there are router-based dev boards.

The latest is the Onion Omega, an exceptionally tiny board just under two inches square. Onboard is an Atheros AR9331 chipset – the same found in a number of cheap WiFi routers – attached to 32 pins breaking out GPIOs, SPI, I2C, and USB. With WiFi and Ethernet, this is a board designed to connect sensors, motors, actuators, and devices to the Internet.

This is not the only recent router-based dev board to make it to the crowdfunding sites. A week or so ago, the Domino hit Kickstarter, featuring the same AR9331 chipset found in the Onion Omega. The Onion does have a few things going for it – cloud integration, a web-based console, and an app store that make the Onion vastly more useful for the ‘maker’ market. The Domino has a boatload of pins available, and competition is always good, right?

Kickstarting Router-Based Development Boards

[Squonk] is rather famous in the world of repurposed routers, having reverse engineered the TL-WR703N wireless router from TP-Link a few years ago. With that knowledge, he’s developed an open platform for Things on the Internet called Domino. It’s pretty much exactly what you would get by cracking open a router bought on AliBaba, only in a much more convenient package with many more pins broken out.

The Domino builds on [Squonk]’s reverse engineering efforts of the TP-Link TL-WR703N wireless router, the router that has stolen the thunder from the Linksys WRT54G for all those sweet, sweet, embedded hacks. Both the 703N and the Domino are built around the Atheros AR9331. While the router version of this chipset only breaks out a few GPIOs and other interesting pins, the Domino breaks out just about everything – GPIO, JTAG, I2S, UART, SPI, USB, and Ethernet can be found on the device.

The basic Domino can hopefully be had with a $25 pledge to the Kickstarter campaign. That’s a little less than the normal price for a WR-703N, and if you’re putting a router in a hat it might be worth your while. There are a few advanced versions that include an ATMega32u4 microcontroller, making it compatible with the Arduino Yun as well.

D-Link Fails at Strings

Small Office and Home Office (SOHO) wireless routers have terrible security. That’s nothing new. But it is somewhat sad that manufacturers just keep repurposing the same broken firmware. Case in point: D-Link’s new DIR-890L, which looks like a turtled hexapod. [Craig] looked behind the odd case and grabbed the latest firmware for this device from D-Link’s website. Then he found a serious vulnerability.

D-Link's DIR-890 Router

The usual process was applied to the firmware image. Extract it, run binwalk to find the various contents of the firmware image, and then extract the root filesystem. This contains all the code that runs the router’s various services.

The CGI scripts are an obvious place to poke for issues. [Colin] disassembled the single executable that handles all CGI requests and started looking at the code that handles Home Network Administration Protocol (HNAP) requests. The first find was that system commands were being built using HNAP data. The data wasn’t being sanitized, so all that was needed was a way to bypass authentication.

This is where D-Link made a major error. They wanted to allow one specific URL to not require authentication. Seems simple, compare string A to string B and ensure they match. But they used the strstr function. This will return true if string A contains string B. Oops.

So authentication can be bypassed, telnetd can be started, and voila: a root shell on D-Link’s most pyramid-shaped router. Oh, and you can’t disable HNAP. May we suggest OpenWrt or dd-wrt?

Homemade 3D Carving Duplicator

[Frank] is a guitar builder and has to make a quantity of acoustic guitar bridges that wouldn’t make sense to do manually by hand each time. He wanted a way of duplicating bridges quickly and precisely but he didn’t want to go to a CNC machine. Instead, he build a 3D duplicating machine.

The machine has 3 perpendicular axes, just like a milling machine. Mounted to the Z Axis is an air powered spindle that can reach 40,000 RPM. All 3 axes are moved by the operators hands. Normally, free-hand cutting something like this would be very difficult. [Frank’s] solved this in his machine by using a stylus that is offset from the cutting bit. The stylus is the same effective length and diameter of the cutting bit and is guided over a finished bridge pattern. While the stylus is tracing the pattern, the spindle and bit are removing material from a bridge blank. The stylus is continually moved over the entire pattern bridge until the spindle is finished carving out a new bridge out of the blank.

To aid in lifting the heavy Z Axis and spindle, [Frank] added a counter balance to make tracing the pattern extremely easy. Once the new bridge is carved, it only requires minor sanding to remove the tool marks before being installed on a guitar! [Frank] admits his linear bearings and rails are very rigid but also very expensive. If you’re interested in a less-expensive 3D duplicator, check out this project.

Is The Arduino Yun Open Hardware?

According to [Squonk42], nope. And we think he’s probably right.

The Yun is an Arduino Leonardo with an Atheros AR9331 WiFi SoC built in. It’s a great idea, pairing the Arduino with a tiny WiFi router that’s capable of running OpenWRT.  But how is this no longer Open Source Hardware? Try getting an editable board layout. You can’t.

Or at least [Squonk42] couldn’t. In Sept. 2013, [Squonk42] posted up on the Arduino forums requesting the schematics and editable design files for the Arduino Yun, and he still hasn’t received them or even a response.

Now this dude’s no slouch. He’s responsible for the most complete reverse-engineering of the TP-Link TL-WR703N pocket router, which is, not coincidentally, an Atheros AR9331-based reference design. And this is where the Arduini ran into trouble, [Squonk42] contends.

[Squonk42]’s hypothesis is that Arduino must have done what any “sane” engineer would do in this case when presented with a super-complex piece of hardware and a potentially tricky radio layout: just use the reference design (Atheros AP-121). That’s what everyone else in the industry did. And that’s smart, only the rest of the consumer electronics industry isn’t claiming to be Open Source Hardware while the reference design is protected by an NDA.

So it looks like Arduino’s hands are tied. They, or their partner Dog Hunter, either signed the NDA or downloaded the PDF of the reference design that’s floating around on the Interwebs. Either way, it’s going to be tough to publish the design files under a Creative Commons Attribution Share-Alike license.

Is this a change of strategy for the Arduino folks or did they just make a mistake? We won’t know until they respond, and that answer’s a year and a half in coming. Let’s see what we can do about that. And who knows, maybe Arduino can lean on Atheros to open up their reference design? It’s already an open secret at best.

But before you go out lighting up your righteous Open Source Hardware pitchforks and sharpening up your torches, read through [Squonk42]’s case and then dig through the primary sources that he’s linked to make up your own mind. You’ll make your case more eloquently if you’re making it yourself.

Good luck, [Squonk42]! We hope you at least get your answer. Even if you already know it.