Author: Dan Maloney

3373 Articles

Custom Pneumatic Cylinders Lock This Monitor Arm In Place

August 9, 2024 by 8 Comments

Few consumer-grade PCs are what you’d categorize as built to last. Most office-grade machines are as likely as not to give up the ghost after ingesting a few too many dust bunnies, and the average laptop can barely handle a few drops of latte and some muffin crumbs before croaking. Sticking a machine like that in the shop, especially a metal shop, is pretty much a death sentence.

And yet, computers are so useful in the shop that [Lucas] from “Cranktown City” built this neat industrial-strength monitor arm. His design will look familiar to anyone with a swing-arm mic or desk light, although his home-brew parallelogram arm is far sturdier thanks to the weight of the monitor and sheet-metal enclosure it supports. All that weight exceeded the ability of the springs [Lucas] had on hand, which led to the most interesting aspect of the build — a pair of pneumatic locks. These were turned from a scrap of aluminum rod and an old flange-head bolt; when air pressure is applied, the bolt is drawn into the cylinder, which locks the arm in place. To make it easy to unlock the arm, a pneumatic solenoid releases the pressure on the system at the touch of a button. The video below has a full explanation and demonstration.

While we love the idea, there are a few potential problems with the design. The first is that this isn’t a fail-safe design, since pressure is needed to keep the arm locked. That means if the air pressure drops the arm could unlock, letting gravity do a number on your nice monitor. Second is the more serious problem [Lucas] alluded to when he mentioned not wanting to be in the line of fire of those locks should something fail and the piston comes flying out under pressure. That could be fixed with a slight design change to retain the piston in the event of a catastrophic failure.

Problems aside, this was a great build, and we always love [Lucas]’ seat-of-the-pants engineering and his obvious gift for fabrication, of which his wall-mount plasma cutter is a perfect example.

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Fixing A Busted Fluke While Fighting A Wonky Schematic

August 9, 2024 by 16 Comments

Fluke meters have been around for a long, long time. Heck, we’ve got a Fluke 73 that we bought back in 1985 that’s still a daily driver. But just because they’ve been making them forever doesn’t mean they last forever, and getting a secondhand meter back in the game can be a challenge. That’s what [TheHWCave] learned with his revival of a wonky eBay Fluke 25, an effort that holds lessons for anyone in the used Fluke market.

Initial inspection of the meter showed encouragingly few signs of abuse, somewhat remarkable for something built for the military in the early 1980s. A working display allowed a few simple diagnostics revealing that the ammeter functions seemed to work, but not the voltmeter and ohmmeter functions. [TheHWCave]’s teardown revealed a solidly constructed unit with no obvious signs of damage or blown fuses. Thankfully, a service schematic was available online, albeit one with a frustrating lack of detail, confusing test point nomenclature, and contradictory component values.

Despite these hurdles, [TheHWCave] was able to locate the culprit: a bad fusible power resistor. Finding a direct replacement wasn’t easy given the vagaries of the schematic and the age of the instrument, but he managed to track down a close substitute cheap enough to buy in bulk. He searched through 40 units to find the one closest to the listed specs, which got the meter going again. Fixing the bent pin also gave the meter back its continuity beeper, always a mixed blessing.

If you’re in the market for a meter but can’t afford the Fluke name, picking up a busted meter and fixing it up like this might be one way to go. But are they really worth the premium? Well, kinda yes.

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Kali Cyberdeck Looks The Business

August 7, 2024 by 17 Comments

Even though we somewhat uncharacteristically don’t have a cyberdeck contest currently underway, there’s never a bad time to get your [Gibson] on. That’s especially true when fate hands you an enclosure as perfect as the one that inspired this very compact Kali Linux cyberdeck.

Now, that’s not to say that we don’t love larger cyberdecks, of course. The ones built into Pelican-style shipping containers are particularly attractive, and it’s hard to argue against their practicality. But when [Hans Jørgen Grimstad], who somehow just sounds like a person who should be building cyberdecks, found a new-old-stock stash of US Army Signal Corps spare parts kits from the 1950s, designation CY-684/GR, he just had to spring into action. After carefully gutting the metal case of the dividers that once protected tubes and other parts, he had some PCB panels made up for the top and bottom. The bottom had enough room for a compact USB keypad, with room left over on the panel for a cooling fan and various connectors. A 7″ HDMI display was added to the panel on the top lid, while a Raspberry Pi 5 with a 500-GB NVMe SSD went below the lower panel. The insides are properly decorated with cyberpunk-esque regalia including a “Self Destruct” button. Sadly, this appears to be unimplemented in the current version, at least for the stated purpose; there’s always hope for version two.

While we love the look and feel of this build and the subtle nods to the cyberpunk aesthetic, it sure seems like you could get some serious work done with a deck like this. Hats off to [Hans] for the build, and here’s hoping he left some of those cool cases for the rest of us.

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A Look Inside The Space Shuttle’s First Printer

August 6, 2024 by 23 Comments

There was even a day not too long ago when printers appeared to be going the way of the dodo; remember the “paperless office” craze? But then, printer manufacturers invented printers so cheap they could give them away while charging $12,000 a gallon for the ink, and the paperless office suddenly suffered an extinction-level event of its own. You’d think space would be the one place where computer users would be spared the travails of printing, but as [Ken Shirriff] outlines, there were printers aboard the Space Shuttle, and the story behind them is fascinating.

The push for printers in space came from the combined forces of NASA’s love for checklists and the need for astronauts in the early programs to tediously copy them to paper; Apollo 13, anyone? According to [Ken], NASA had always planned for the ability to print on the Shuttle, but when their fancy fax machine wasn’t ready in time, they kludged together an interim solution from a US military teleprinter, the AN/UG-74C. [Ken] got a hold of one of these beasts for a look inside, and it holds some wonders. Based on a Motorola MC6800, the teleprinter sported both a keyboard, a current loop digital interface, and even a rudimentary word processor, none of which were of much use aboard the Shuttle. All that stuff was stripped out, leaving mostly just the spinning 80-character-wide print drum and the array of 80 solenoid-powered hammers, to bang out complete lines of text at a time. To make the printer Shuttle-worthy, a 600-baud frequency-shift keying (FSK) interface was added, which patched into the spaceplane’s comms system.

[Ken] does his usual meticulous analysis of the engineering of this wonderful bit of retro space gear, which you can read all about in the linked article. We hope this portends a video by his merry band of Apollo-centric collaborators, for a look at some delicious 1970s space hardware.

Radio Apocalypse: HFGCS, The Backup Plan For Doomsday

August 5, 2024 by 16 Comments

To the extent that you have an opinion on something like high-frequency (HF) radio, you probably associate it with amateur radio operators, hunched over their gear late at night as they try to make contact with a random stranger across the globe to talk about the fact that they’re both doing the same thing at the same time. In a world where you can reach out to almost anyone else in an instant using flashy apps on the Internet, HF radio’s reputation as somewhat old and fuddy is well-earned.

Like the general population, modern militaries have largely switched to digital networks and satellite links, using them to coordinate and command their strategic forces on a global level. But while military nets are designed to be resilient to attack, there’s only so much damage they can absorb before becoming degraded to the point of uselessness. A backup plan makes good military sense, and the properties of radio waves between 3 MHz and 30 MHz, especially the ability to bounce off the ionosphere, make HF radio a perfect fit.

The United States Strategic Forces Command, essentially the people who “push the button” that starts a Very Bad Day™, built their backup plan around the unique properties of HF radio. Its current incarnation is called the High-Frequency Global Communications System, or HFGCS. As the hams like to say, “When all else fails, there’s radio,” and HFGCS takes advantage of that to make sure the end of the world can be conducted in an orderly fashion.

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Hackaday Links: August 4, 2024

August 4, 2024 by 8 Comments

Good news, bad news for Sun watchers this week, as our star launched a solar flare even bigger than the one back in May that gave us an amazing display of aurora that dipped down into pretty low latitudes. This was a big one; where the earlier outburst was only an X8.9 class, the one on July 23 was X14. That sure sounds powerful, but to put some numbers to it, the lower end of the X-class exceeds 10-4 W/m2 of soft X-rays. Numbers within the class designate a linear increase in power, so X2 is twice as powerful as X1. That means the recent X14 flare was about five times as powerful as the May flare that put on such a nice show for us. Of course, this all pales in comparison to the strongest flare of all time, a 2003 whopper that pegged the needle on satellite sensors at X17 but was later estimated at X45.

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Get Your Glitch On With A PicoEMP And A 3D Printer

August 3, 2024 by 10 Comments

We’re not sure what [Aaron Christophel] calls his automated chip glitching setup built from a 3D printer, but we’re going to go ahead and dub it the “Glitch-o-Matic 9000.” Has a nice ring to it.

Of course, this isn’t a commercial product, or even a rig that’s necessarily intended for repeated use. It’s more of a tactical build, which is still pretty cool if you ask us. It started with a proof-of-concept exploration, summarized in the first video below. That’s where [Aaron] assembled and tested the major pieces, which included a PicoEMP, the bit that actually generates the high-voltage pulses intended to scramble a running microcontroller temporarily, along with a ChipWhisperer and an oscilloscope.

The trouble with the POC setup was that glitching the target chip, an LPC2388 microcontroller, involved manually scanning the business end of the PicoEMP over the package. That’s a tedious and error-prone process, which is perfect for automation. In the second video below, [Aaron] has affixed the PicoEMP to his 3D printer, giving him three-axis control of the tip position. That let him build up a heat map of potential spots to glitch, which eventually led to a successful fault injection attack and a clean firmware dump.

It’s worth noting that the whole reason [Aaron] had to resort to such extreme measures in the first place was the resilience of the target chip against power supply-induced glitching attacks. You might not need to build something like the Glitch-o-Matic, but it’s good to keep in mind in case you run up against such a hard target. Continue reading “Get Your Glitch On With A PicoEMP And A 3D Printer” →