Author: Navarre Bartz

304 Articles

A red circuit board with four wires running from an IMU to a Pi Pico W. This is all attached to a clear plastic baton.

An Electronic Orchestra Baton

December 31, 2023 by No comments

The conductor of an orchestra may look unassuming on the street, but once they step onto their podium, they are all powerful. If you’ve ever wanted to go mad with power in the comfort of your own home, try this electronic orchestra baton by [Larry Lu] and [Kathryn Zhang].

The wireless baton “peripheral” part of the system uses a Pico W and an IMU to detect the speed of conducting a 4/4 measure. That information is then transmitted to the “central” Pico W access point which plays a .wav at the speed corresponding to the conductor’s specified beats per minute (BPM). Setting the baton down will pause the visualizer and audio playback.

The “central” Pico W uses direct memory access (DMA) and SPI communication to control the audio output and VGA visualization. Since most .wav files have a sample rate of 44.1 kHz, this gave the students a reference to increase or decrease the DMA audio channel timer to control the playback.

Want some more musical hacks? Checkout this auto-glockenspiel or how the original iPod was hacked.

Continue reading “An Electronic Orchestra Baton” →

An exploded view render of a red 3D printed case with a green PCB is inside with visible USB-A connectors with a mouse and keyboard graphic above each and "A" and "B" labels above USB-C connectors on the other side.

Building A Better Keyboard And Mouse Switch

December 26, 2023 by 38 Comments

Switching inputs between desktops seems like something that should be simple but can prove to be a pain in reality. [Hrvoje Cavrak] decided to take matters into his own hands and build a better keyboard and mouse switch.

DeskHop is built from two Raspberry Pi Pico boards connected via UART and separated by an Analog Devices ADuM1201 dual-channel digital isolator. Through the magic of Pico-PIO-USB these RP2040s can be both host and device. To keep things simple, the PCB is single-sided, and the BOM only has five distinct components.

Once hooked up to your Windows, Mac, or Linux device, your mouse pointer “magically” goes from one screen to the other when dragged across the screen edge. Keyboard LEDs can be reprogrammed to indicate which device is active, and the real beauty of the device is that since it’s a hardware solution, you don’t have to install any software on a computer you might not have admin access to.

If you want to see some more ideas for keyboard and mouse switching, check out this Pi KVM with ATX signaling, this USB triplexer, or this Pi KVM on a PCIe card.

A series of plates and tubes sits in a tank of water. The plates are square with what looks to be a white coating.

Desalinating Water With The Sun

December 21, 2023 by 12 Comments

Getting fresh water from salt water can be difficult to do at any kind of scale. Researchers have developed a new method of desalinating water that significantly reduces its cost. [via Electrek]

By mimicking the thermohaline circulation of the ocean, the researchers from MIT and Shanghai Jiao Tong University were able to solve one of the primary issues with desalination systems, salt fouling. Using a series of evaporator/condenser stages, the seawater is separated into freshwater and salt using heat from the sun.

Evaporating water to separate it from salt isn’t new, but the researchers took it a step further by tilting the whole contraption and introducing a series of tubes to help move the water along and create eddy currents. These currents help the denser, saltier water move off of the apparatus and down deeper into the fluid where the salt doesn’t cause an issue with the device’s operation. The device should have a relatively long lifetime since it has no moving parts and doesn’t require any electricity to operate.

The researchers believe a small, suitcase-sized device could produce water for a family for less than the cost of tap water in the US. The (paywalled) paper is available from Joule.

If you’re curious about other drinking water hacks, check out this post on Re-Imagining the Water Supply or this previous work by the same researchers.

Tesla’s Plug Moves Another Step Closer To Dominance

December 21, 2023 by 46 Comments

Charging an EV currently means making sure you find a station with the right plug. SAE International has now published what could be the end to the mishmash of standards in North America with the J3400 North American Charging Standard.

The SAE J3400TM North American Charging Standard (NACS) Electric Vehicle Coupler Technical Information Report (TIR), which just rolls off the tongue, details the standard formerly only available on Tesla vehicles. We previously talked about the avalanche of support from other automakers this year for the connector, and now that the independent SAE standard has come through, the only major holdout is Stellantis.

Among the advantages of the NACS standard over the Combined Charging System (CCS) or CHAdeMO is a smaller number of conductors given the plug’s ability to carry DC or AC over the same wires. Another benefit is the standard using 277 V which means that three separate Level 2 chargers can be placed on a single 3-phase commercial line with no additional step down required. Street parkers can also rejoice, as the standard includes provisions for lampost-based charger installations with a charge receptacle plug instead of the attached cable required by J1772 which leads to maintenance, clutter, and ADA concerns.

Now that J3400/NACS is no longer under the purview of a single company, the Federal Highway Administration has announced that it will be looking into amending the requirements for federal charger installation subsidies. Current rules require CCS plugs be part of the installation to qualify for funds from the Bipartisan Infrastructure Bill.

If you want to see how to spice up charging an EV at home, how about this charging robot or maybe try fast charging an e-bike from an electric car plug?

Slab Casting – A New Way To Combine 3D Printing And Ceramics

December 20, 2023 by 11 Comments

Slip casting can be messy both in processing and in making the original plaster mold. What if there was a better way, thanks to 3D printing?

[Allie Katz] has developed a new technique using 3D printed slab molds to make ceramics. By combining the ability of 3D printing to make intricate designs and the formability of clay, they have found a way to make reproducible clay objects without all that tedious mucking about with liquid clay.

[Katz] takes us through a quick “Mould Making 101” before showing how the slab casting press molds were made. Starting with a positive CAD design, the molds were designed to eliminate undercuts and allow for air infiltration since a plastic mold can’t suck the water out of the clay like a plaster one would. Some cookie clay cutters were also designed to help with the trickier bits of geometry. Once everything was printed, the molds were coated with cornstarch and clay was pressed in. After removal, any final details like handles can be added and the pieces are then fired as normal.

If you’d like to see some more 3D printing mixed up with ceramics, check out 3D printing glass with a laser, reliable ceramic slurry printing, or this TPU-based approach.

Continue reading “Slab Casting – A New Way To Combine 3D Printing And Ceramics” →

A hand holds a LEGO replica of a Polaroid camera. The back of the "camera" has been removed to show the sereies of Technic pieces inside that allow the camera shutter to work.

How A LEGO Set Is Born

December 19, 2023 by 11 Comments

LEGOs are the first window into making something in your head become real for many makers. The Verge dug into how a LEGO set itself goes from idea to the shelves.

While most sets come from the minds of LEGO designers, since 2008, fans can submit their own sets to LEGO Ideas for the chance to become a real product. In this case, we follow the journey of [Marc Corfmat]’s Polaroid OneStep Camera from his initial attempts at LEGO stardom with his brother [Nick] to the current set that took off.

While the initial idea and build are the seed for a new set, once the project is in the hands of LEGO, designers meticulously make revision after revision to ensure the set is enjoyable to build and any moving parts continue to function for thousands of cycles. This is all weighed against the total cost of the BOM as well as any licensing required for intellectual property. One particularly interesting part of the article is how designers at LEGO are afforded a certain number of “frames” for custom bricks which leads to some interesting hacks and collaboration as all good constraints do.

For more LEGO hacks, checkout LEGO’s long lost cousin, testing LEGO-compatible axle materials, or these giant LEGO-like pieces.

Recycling Batteries With Bacteria

December 18, 2023 by 6 Comments

Vehicle battery recycling is going to be a big deal with all the electric cars hitting the roads. What if you could do it more effectively with the power of microbes? (via Electrek)

“Li-ion” vehicle batteries can be any of a number of different chemistries, with more complex cathode makeups, like NCM (LiNixMnyCo1-x-yO2), being understandably more complex to separate into their original constituents. Researchers and companies in the industry are hoping to find economically-viable ways to get these metals back for both the environmental and economic benefits a closed loop system could provide.

Researchers in the UK developed a method using two species of bacteria to precipitate Ni, Mn, and Co from the liquid leached from cathodes. Li remained in the liquid where it could be processed separately like that obtained in Li brine. Mn was precipitated first by S. oneidensis MR-1, and a following step removed Ni and Co with D. alaskensis G20. The researchers report that Ni and Co show promise for further separation via biological methods, but more research is required for this step.

If you’re looking for some more interesting ways bacteria can be harnessed for the energy system, checkout this microbial fuel cell, another using soil, and an enzyme derived from bacteria that can pull electricity from thin air.