2020: As The Hardware World Turns

December 29, 2020 by Tom Nardi 13 Comments

By pretty much any metric you care to use, 2020 has been an unforgettable year. Usually that would be a positive thing, but this time around it’s a bit more complicated. The global pandemic, unprecedented in modern times, impacted the way we work, learn, and gather. Some will look back on their time in lockdown as productive, if a bit lonely. Other’s have had their entire way of life uprooted, with no indication as to when or if things will ever return to normal. Whatever “normal” is at this point.

But even in the face of such adversity, there have been bright spots for our community. With traditional gatherings out of the question, many long-running tech conferences moved over to a virtual format that allowed a larger and more diverse array of presenters and attendees than would have been possible in the past. We also saw hackers and makers all over the planet devote their skills and tools to the production of personal protective equipment (PPE). In a turn of events few could have predicted, the 2020 COVID-19 pandemic helped demonstrate the validity of hyperlocal manufacturing in a way that’s never happened before.

For better or for worse, most of us will associate 2020 with COVID-19 for the rest of our lives. Really, how could we not? But over these last twelve months we’ve borne witness to plenty of stories that are just as deserving of a spot in our collective memories. As we approach the twilight hours of this most ponderous year, let’s take a look back at some of the most interesting themes that touched our little corner of the tech world this year.

Continue reading “2020: As The Hardware World Turns” →

Teardown: Creality Wi-Fi Box

December 28, 2020 by Tom Nardi 57 Comments

Creality, makers of the Ender series of 3D printers, have released a product called Wi-Fi Box meant to cheaply add network control to your printer. Naturally I had to order one so we could take a peek, but this is certainly not a product review. If you’re looking to control your 3D printer over the network, get yourself a Raspberry Pi and install Gina Häußge’s phenomenal OctoPrint on it. Despite what Creality might want you to believe, their product is little more than a poor imitation of this incredible open source project.

Even if you manage to get it working with your printer, which judging by early indications is a pretty big if, it won’t give you anywhere near the same experience. At best it’ll save you a few dollars compared to going the DIY route, but at the cost of missing out on the vibrant community of plugin developers that have helped establish OctoPrint as the defacto remote 3D printing solution.

That being said, the hardware itself seems pretty interesting. For just $20 USD you get a palm-sized Linux computer with WiFi, Ethernet, a micro SD slot, and a pair of USB ports; all wrapped up in a fairly rugged enclosure. There’s no video output, but that will hardly scare off the veteran penguin wrangler. Tucked in a corner and sipping down only a few watts, one can imagine plenty of tasks this little gadget would be well suited to. Perhaps it could act as a small MQTT broker for all your smart home devices, or a low-power remote weather station. The possibilities are nearly limitless, assuming we can get into the thing anyway.

So what’s inside the Creality Wi-Fi Box, and how hard will it be to bend it to our will? Let’s take one apart and find out.

Continue reading “Teardown: Creality Wi-Fi Box” →

Casting Skateboard Wheels With A 3D Printed Mold

December 26, 2020 by Tom Nardi 7 Comments

We’ll admit that most of the Hackaday staff wouldn’t get too far on a skateboard, but that doesn’t mean we can’t appreciate the impressive DIY wheels that [Chris McCann] has managed to cast using 3D printed molds. From unique color combinations to experimental materials, the process certainly opens up some interesting possibilities for those looking to truly customize their rides. Though it’s worth noting there’s a certain element of risk involved; should a set of homemade wheels fail at speed, it could go rather poorly for the rider.

Both the STL and STEP files for the mold have been released under the Creative Commons Attribution 4.0 license, meaning anyone with a 3D printer can follow along at home. Unfortunately, it’s not quite as simple as clicking print and coming back to a usable mold. Because of the layer lines inherent to FDM 3D printing, the inside of the mold needs to be thoroughly sanded and polished. [Chris] mentions that printing the mold in ABS and using vapor smoothing might be a workable alternative to elbow grease and PLA, but he hasn’t personally tried it yet.

Once you’ve got the three part mold printed, smoothed, and coated with an appropriate release agent like petroleum jelly, it’s time to make some wheels. The core of each wheel is actually 3D printed from PETG, which should give it pretty reasonable impact resistance. If you have access to a lathe, producing aluminum cores shouldn’t be too difficult either. With the core loaded into the mold, urethane resin is poured in through the top until all the empty space is filled.

But you’re not done yet. All those little air bubbles in the resin need to be dealt with before it cures. [Chris] puts his filled molds into a pressure chamber, though he mentions that vacuum degassing might also be a possibility depending on the urethane mixture used. After everything is solidified, the mold can easily be taken apart to reveal the newly cast wheel.

While there’s often some trial and error involved, 3D printing and resin casting are an undeniably powerful combination. If you can master the techniques involved, you can produce some very impressive parts that otherwise would be exceptionally difficult to produce on a hacker’s budget. Especially when you’re ready to start casting molten metal.

Continue reading “Casting Skateboard Wheels With A 3D Printed Mold” →

Magic 8-Ball Gets A Modern Makeover

December 23, 2020 by Tom Nardi 13 Comments

Back in 2012, [sjm4306] was surprised when his breadboard rendition of the classic “Magic 8-Ball” popped up on Hackaday. If he had known the project was going to be enshrined on these hallowed pages, he might have tidied things up a bit. Now with nearly a decade of additional electronics experience, he’s back and ready to show off a new and improved version of the project.

The 3D printed case helps sell the look.

Conceptually, not much has changed from the original version. Press a button, get a random response. But on the whole the project is more refined, and not just because it’s moved over to a custom PCB.

The original version used a PIC16F886 with a charge controller and experimental RTC, but this time around [sjm4306] has consolidated all the functionality into the ATmega328P and is powering the whole thing with a simple CR2032 coin cell. As you can see in the video after the break, assembly is about as quick and straight-forward as it gets.

As with the original, there’s no accelerometer onboard. If you want to see a new message from your mystic companion, you’ve got to hold the button to “shake” the ball. A timer counts how long the button is held down, which in turn seeds the pseudorandom number generator that picks the response. Since each person will naturally hold the button for a slightly different amount of time, this keeps things from getting repetitive.

We don’t often see creators revisit their projects from the olden days, but we’d certainly like to. Consider this an open invitation to any hacker who wants to show off how much they’ve refined their skills; do-overs are always welcome here at Hackaday.

Continue reading “Magic 8-Ball Gets A Modern Makeover” →

DIY ESP32 Video Doorbell Locks Out Big Brother

December 22, 2020 by Tom Nardi 17 Comments

There’s no question that being able to see who’s at your front door from your computer or mobile device is convenient, which is why the market is currently flooded with video doorbells. Unfortunately, it’s not always clear who else has access to the images these devices capture. Organizations such as the Electronic Frontier Foundation have argued that by installing one of these Internet-connected cameras on their front door, consumers are unwittingly contributing to a mass surveillance system that could easily be turned against them.

Luckily, there’s a solution. As [Sebastian] shows in his latest project, you can build your own video doorbell that replicates the features of the commercial offerings while ensuring you’re the only one who has access to the data by leveraging open source, community developed projects such as ESPHome and Home Assistant. At the same time, modern manufacturing techniques like desktop 3D printing and low-cost PCB fabrication mean your DIY doorbell doesn’t have to look like you made it yourself.

The project starts with a custom PCB that combines the ESP32, a camera module, a capacitive touch sensor, a relay to optionally trigger an electronic door lock, and a DC-DC converter that will let you power the device from a wide range of input voltages. The board even has a spot where you can solder on an additional 8 MB of external PSRAM for the ESP32, which will enable the chip to capture higher resolution video.

The electronics are housed in a minimalistic 3D printed enclosure that would fit right in alongside similar gadgets from the likes of Ring and Arlo; especially if you have access to a CNC and can cut the front panel out of acrylic. The lighted touch sensor looks phenomenal, and really gives the device a professional feel. That said, it doesn’t look like the case would last very long if exposed to harsh weather and there are some obvious physical security issues with this approach. But to be fair, we’ve seen the same problem with commercial hardware.

Naturally with a project like this, the hardware is only half of the story. It takes a considerable amount of software poking and prodding to get things like mobile device notifications working, and as a special added annoyance, the process is different depending on which MegaCorp produced the OS your gadget is running. [Sebastian] has documented the bulk of the process in the video after the break, but the finer points will likely need some adjustment depending on how you want to set things up.

This is an exceptionally impressive project for sure, but if the whole slick futuristic look isn’t your style, you could always opt to go with the DIY video door bell that looks like it came from an alternate reality version of 1986.

Continue reading “DIY ESP32 Video Doorbell Locks Out Big Brother” →

New Part Day: Hackboard 2, An X86 Single-Board Computer

December 22, 2020 by Tom Nardi 121 Comments

From the old Gumstix boards to everyone’s favorite Raspberry Pi, common single-board computers (SBCs) have traditionally had at least one thing in common: an ARM processor. But that’s not to say hackers and makers haven’t been interested in an SBC with a proper x86 processor. Which is why the $99 Hackboard 2 is so exciting. With a modern x86 chip at the core it’s akin to a small footprint desktop motherboard, but with all the extra features that we’ve come to expect in a hacker-friendly SBC.

So what’s the big deal? In a word, compatibility. The fact that these diminutive computing devices shied away from the x86 architecture that most of us have been using on our desktops and laptops since the 1980s originally introduced software compatibility issues, but this was largely outweighed by the advantages of ARM. The latest NVIDIA Jetson is running on an ARM chip for the same reason the smartphone in your pocket is: they’re smaller, cheaper, and more energy efficient than x86.

However they’re rarely more powerful. Even the latest and greatest Raspberry Pi 4, often touted as a viable desktop replacement thanks to its quad core Cortex-A72, will get absolutely trounced by the pokiest of Intel’s Celeron CPUs. The performance gap is just too great. While the Pi can admirably handle most of the tasks the hacker community asks of it, there will always be a call for a board that puts raw processing power before anything else.

Sucking down nearly 40 watts at full tilt, the Hackboard 2 isn’t the SBC you’d want to use for a solar powered weather station. But if you’re putting together a set top box to play back video and run the occasional emulator, its Celeron N4020 processor and Intel UHD 600 GPU represent the most powerful combination available for a device of this size.

Continue reading “New Part Day: Hackboard 2, An X86 Single-Board Computer” →

TI EZ430-Chronos Turned Medical Alert Wearable

December 22, 2020 by Tom Nardi 29 Comments

Long before the current smartwatch craze, Texas Instruments released the eZ430-Chronos. Even by 2010s standards, it was pretty clunky. Its simple LCD display and handful of buttons also limited what kind of “smart” tasks it could realistically perform. But it did have one thing going for it: its SDK allowed users to create a custom firmware tailored to their exact specifications.

It’s been nearly a decade since we’ve seen anyone dust off the eZ430-Chronos, but that didn’t stop [ogdento] from turning one into a custom alert device for a sick family member. A simple two-button procedure on the watch will fire off emails and text messages to a pre-defined list of contacts, all without involving a third party or have to pay for a service contract. Perhaps most importantly, the relatively energy efficient eZ430 doesn’t need to be recharged weekly or even daily as would be the case for a modern smartwatch.

To make the device as simple as possible, [ogdento] went through the source code for the stock firmware and commented out every function beyond the ability to show the time. With the watch’s menu stripped down to the minimum, a new alert function was introduced that can send out a message using the device’s 915 MHz CC1101 radio.

Messages and recipients can easily be modified.

The display even shows “HELP” next to the appropriate button so there’s no confusion. A second button press is required to send the alert, and there’s even a provision for canceling it should the button be pressed accidentally.

On the receiving side, [ogdento] is using a Raspberry Pi with its own CC1101 radio plugged into the USB port. When the Python scripts running on the Pi picks up the transmission coming from the eZ430 it starts working through a list of recipients to send messages to. A quick look at the source code shows it would be easy to provide your own contact list should you want to put together your own version of this system.

We’ve seen custom alert hardware before, but like [ogdento] points out, using the eZ430-Chronos provides a considerable advantage in that its a turn-key platform. It’s comfortable to wear, reliable, and fairly rugged. While some would argue against trusting independently developed code for such a vital task, at least the hardware is a solved problem.