Illuminated 3D Printed Guitar Is Ready To Rock

November 14, 2020 by Tom Nardi 6 Comments

When we think of 3D printed parts for our projects, most of us imagine little bits like brackets and mounting plates. Perhaps the occasional printed project enclosure. But if you’ve got a big custom printer as [Joshendy] does, plus plenty of time, it opens up a whole new world of large scale projects. Take for example the gorgeous RGB LED guitar body he recently completed.

Despite the considerable 300 x 300 mm build area of his custom 3D printer, [Joshendy] still had to design the guitar body in sections that could be bolted together after being printed in ABS. It took around 60 hours to run off all the parts, with the large central section taking the longest to print at 28 hours. With the generous application of heat-set inserts, the assembled guitar should be plenty strong.

The white ABS of the guitar body helps diffuse the LEDs.

While the skeletal plastic body of the guitar is certainly visually interesting in itself, it only makes up for half of the final look. Inside the central cavity, [Joshendy] has embedded two strips of RGB LEDs, a 128×64 OLED screen, and a custom PCB that plays host to a STM32L4 microcontroller the appropriate voltage regulators necessary to run it all on a battery pack.

The board taps into the audio being produced by the guitar and uses a fast Fourier transform (FFT) to get the LEDs reacting to the beat. As demonstrated in the video after the break, you can use the screen to navigate through the different lighting modes in real-time right on the instrument itself.

We covered the equally impressive large-format 3D printer that [Joshendy] used to produce this guitar earlier in the month, and it’s quite exciting to see the sort of things he’s printing on it already. This project has already set the bar very high, and we can’t wait to see what he comes up with next.

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Dremel 3D20 Printer Gets Modern Overhaul

November 14, 2020 by Tom Nardi 8 Comments

Dremel’s attempt at breaking into the 3D printer market back in 2014 was respectable, if not particularly exciting. Rather than design their own printer, their 3D20 “Idea Builder” was a lightly customized Flashforge Dreamer (itself a Makerbot Replicator clone) with a new warranty and support contract tacked on. It wasn’t necessarily the 3D printer of choice for the hacker and maker crowd, but it was a fairly solid option for folks who wanted a turn-key experience.

[Chris Chimienti] says he got about 1,000 hours of printing out of his 3D20 before it gave up the ghost. Given the age of the machine and its inherent limitations, he decided to use the Dremel’s carcass as the base for a very impressive custom 3D printer with all the modern bells and whistles. He kept the enclosure, rods, bearings, and the stepper motors, but pretty much everything else was tossed out. Some of the replacements are off-the-shelf parts, but it’s the custom designed elements on this build that really help set it apart.

A print bed strong enough to park your car on.

Under the machine, [Chris] has installed a new power supply and a Duet 2 WiFi controller which itself is connected to the new LCD control panel on the front. There’s an external case fan to keep the electronics cool, but otherwise things look a lot neater under the hood than they did originally.

Moving upwards, he’s designed a gorgeous adjustable print bed and a new extruder assembly that cleverly uses RJ45 jacks and Ethernet cables to connect back to the control board. All told, the custom components have taken this once relatively mid-range 3D printer and turned it into something that looks like it wouldn’t be out of place on the International Space Station.

While custom 3D printer builds like this still trickle in from time to time, we’re seeing far fewer now than we did back when machines like the 3D20 hit the market. Most people are more than satisfied with commercial entry-level desktop printers, and aren’t looking for yet another project to tinker with. There’s nothing wrong with that, though we certainly wouldn’t complain if the recent interest into more advanced high-temperature filaments triggered something of a bespoke 3D printer renaissance.

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Tensions High After Second Failed Cable At Arecibo

November 11, 2020 by Tom Nardi 45 Comments

Today we’re sad to report that one of the primary support cables at the Arecibo Observatory has snapped, nudging the troubled radio telescope closer to a potential disaster. The Observatory’s 300 meter reflector dish was already badly in need of repairs after spending 60 years exposed to the elements in Puerto Rico, but dwindling funds have made it difficult for engineers to keep up. Damage from 2017’s Hurricane Maria was still being repaired when a secondary support cable broke free and smashed through the dish back in August, leading to grave concerns over how much more abuse the structure can take before a catastrophic failure is inevitable.

The situation is particularly dire because both of the failed cables were attached to the same tower. Each of the remaining cables is now supporting more weight than ever before, increasing the likelihood of another failure. Unless engineers can support the dish and ease the stress on these cables, the entire structure could be brought down by a domino effect; with each cable snapping in succession as the demands on them become too great.

Workers installing the reflector’s mesh panels in 1963.

As a precaution the site has been closed to all non-essential personnel, and to limit the risk to workers, drones are being used to evaluate the dish and cabling as engineers formulate plans to stabilize the structure until replacement cables arrive. Fortunately, they have something of a head start.

Back in September the University of Central Florida, which manages the Arecibo Observatory, contacted several firms to strategize ways they could address the previously failed cable and the damage it caused. Those plans have now been pushed up in response to this latest setback.

Unfortunately, there’s still a question of funding. There were fears that the Observatory would have to be shuttered after Hurricane Maria hit simply because there wasn’t enough money in the budget to perform the relatively minor repairs necessary. The University of Central Florida stepped in and provided the funding necessary to keep the Observatory online in 2018, but they may need to lean on their partner the National Science Foundation to help cover the repair bill they’ve run up since then.

The Arecibo Observatory is a unique installation, and its destruction would be an incredible blow for the scientific community. Researchers were already struggling with the prospect of repairs putting the powerful radio telescope out of commission for a year or more, but now it seems there’s a very real possibility the Observatory may be lost. Here’s hoping that teams on the ground can safely stabilize the iconic instrument so it can continue exploring deep space for years to come.

Scratch Built 3D Printer Goes Big

November 4, 2020 by Tom Nardi 24 Comments

There was a time, not so very long ago, that buying a reliable 3D printer was a fairly expensive proposition. Many chose to build their own printer instead, and for a few years, we were flooded with very impressive custom designs. But as you might expect, with the prices on decent 3D printers now having hit rock bottom, the custom builds have largely dried up.

Arguably, the only reason you’d build rather than buy in 2020 is if you want something very specific. Which is precisely how [Joshendy] ended up building the Big F… Printer or BFP. No doubt the F stands for Fun, or Friendly. Either way, it’s certainly something special. With a 300 mm³ build volume and heavy-duty Z axis, this fully enclosed CoreXY machine is ready to handle whatever he throws at it.

It did take [Joshendy] a few attempts to get everything the way he wanted though. In fact, the prototype for the machine wasn’t even CoreXY, it started as an H-Bot. In his write-up he goes over the elements of the BFP did that didn’t quite live up to his expectations, and what he replaced them with. So when wobbly leadscrews and a knock-off V6 hotend both left something to be desired, they ended up getting replaced with ball screws and an authentic E3D Hemera, respectively.

To control this monster, [Joshendy] is using OctoPrint on a Raspberry Pi and a BigTreeTech SKR Pro running Klipper. OctoPrint gives him the ability to control and monitor the printer remotely, complete with a camera mounted inside the enclosure to keep an eye on things, while the Klipper firmware on the SKR board pushes all the computationally expensive aspects of 3D printing onto the vastly more powerful ARM chip in the Pi. The end result is faster and more accurate control of the steppers through the TMC2130 drivers than would be possible otherwise.

If you don’t mind tinkering, a cheap entry-level desktop 3D printer is good enough for most of hackers and makers. If you need something more capable or more reliable, there’s always higher-end options from the likes of Prusa and Ultimaker. Very few people need to build something as serious as the BFP, but when the do, we’re glad they send them our way.

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E-Paper Weather Display Is A Great Base To Build From

November 3, 2020 by Tom Nardi 26 Comments

As e-paper modules have become more affordable, we’ve started to see them pop up more and more in hacker projects. It used to be that you had to force a second-hand Kindle to do your bidding, but now you can buy just the screen itself complete with a header to plug right into your Raspberry Pi. It will still cost you as much as a used Kindle…but at least it comes with some documentation and there are Python libraries to talk to it.

But where to start? If you need some inspiration, and perhaps a little source code, this very slick weather display put together by [James Howard] is a great as baseline. Not that it really needs any additional refinement, as we think it already looks gorgeous. But rather than starting from scratch for your own project, it would be much easier to graft some additional functionality onto his code.

A lot of that has to do with how concise and well commented his code is. We’ve seen enough of these projects to know the kind of spaghetti that’s often running on the backend, but there’s none of that here. [James] assembles the display using the powerful Pillow graphics library, which lets you draw primitives and drop in text and icons with just a couple lines of code.

Once all the data is plugged in, the entire screen is saved as an image file which is then opened up on the e-paper display. Even if you aren’t a Python expert, you should be able to understand what’s happening and how to bend it to your will.

We’ve always had high hopes for electronic paper, and it seems the technology might finally be hitting critical mass. While it’s still a bit expensive, we’ve started seeing it pop up in unexpected places to great effect. Hopefully projects like this one will inspire others to take the B&W plunge.

ESP32 Adds New Features To 1990s Home Alarm System

November 2, 2020 by Tom Nardi 16 Comments

Given how fast technology is progressing, some consumer gadgets lend themselves to being replaced every few years. Mobile phones are a particularly good example of a device that you probably won’t want to hold onto for more than 4 years or so, with TVs not far behind them. On the other hand, something like a home alarm system can stay in the fight for decades. As long as it still goes off when somebody tries to pop a window, what more do you need?

Well if you’re like [Brett Laniosh], you might want the ability to arm the system and check its current status from your phone. But instead of getting a whole new system, he decided to upgrade his circa 1993 Gardiner Gardtec 800 alarm with an ESP32. As it so happens, the original panel has an expansion connector which he was able to tap into without making any modifications to the alarm itself. If you’ve got a similar panel, you might even be able to use his source code and circuit schematics to perform your own modification.

Optocouplers link the ESP and alarm panel.

Now we know what you’re thinking. Surely there’s a risk involved when trusting an ESP32 connected to the Internet with the ability to disarm your home alarm system. [Brett] has considered this, and made sure that the web server running on the microcontroller can only be accessed from the local network. If he does want to connect from beyond WiFi range, he does so through a VPN. In other words, his code is never directly exposed to the wilds of the Internet and is always hiding behind some kind of encryption.

The WiFi connection allows [Brett] to arm and disarm the alarm system remotely, check if it’s been triggered, and reset it if necessary, all from his smartphone. But he’s also added in a 433 MHz receiver so he can use simple handheld fobs to arm the system if he doesn’t want to go through the phone. Even if you dropped out the Internet connectivity, this alone is a pretty nice upgrade.

For those not afraid to take the more invasive route, you could potentially reverse engineer and reprogram your old alarm panel. Or you could even so the full DIY route and create your own low-cost alarm system using the ESP32 and off-the-shelf modules.

Sharpie Mount Brings Some Color To Your 3D Prints

November 1, 2020 by Tom Nardi 17 Comments

The average cost of a desktop 3D printer has dropped like a stone over the last few years. They went from a piece of equipment you had to wait your turn to use at the hackerspace to something you can pick up on Prime Day, which has definitely been a good thing for our community. But to get the price down, these printers are almost exclusively running single extruder setups with no provision for multi-material printing other than swapping the filament manually.

From a practical standpoint, that’s not much of a problem. But wanting to add a little visual flair to his prints, [Devin Montes] came up with a simple 3D printed mount that holds the tip of up to three Sharpie permanent markers against the filament as it enters the top of the extruder. When used with white or translucent filaments, these markers can give the final print an interesting splash of color. Obviously it’s not true multi-color 3D printing, but it can certainly make for some attractive decorative objects.

The mount is designed for the Snapmaker 3-in-1 3D printer, which is relatively well suited to such a contraption as it has a direct drive extruder and there’s plenty of clearance for the markers to stick up. The concept could certainly be adapted to other printers, but it might be a little trickier in the case of a Bowden extruder or an i3 clone that has frame components running over the top. It sounds like [Devin] is working on a generic version of the marker holder that can work on other printers, so it should be interesting to see how he addresses these issues.

Technically this isn’t a new concept, as makers were pulling off similar tricks back in the earliest days of desktop 3D printing. But this is an especially well-implemented version of the idea, and if [Devin] can really come up with a mount that will work on a wider array of hardware, we could certainly see it becoming a popular way to make printed projects a bit more exciting.