Falcon 9 Beats Shuttle’s Reflight Record, But Still Has A Long Way To Go

Put simply, the goal of any reusable booster is to reduce the cost of getting a payload into space. The comparison is often made to commercial aviation: if you had to throw away the airliner after every flight, nobody could afford the tickets. The fact that the plane can be refueled and flown again and again allows operators to amortize its high upfront cost.

In theory, the same should hold true for orbital rockets. With enough flight experience, you can figure out which parts of the vehicle will need replacement or repair, and how often. Assuming the fuel is cheap enough and the cost of refurbishment doesn’t exceed that of building a new one, eventually the booster will pay for itself. You just need a steady stream of paying customers, which is hardly a challenge given how much we rely on our space infrastructure.

But there’s a catch. For the airliner analogy to really work, whatever inspections and repairs the rocket requires between missions must be done as quickly as possible. The cost savings from reuse aren’t nearly as attractive if you can only fly a few times a year. The key to truly making space accessible isn’t just building a reusable rocket, but attaining rapid reusability.

Which is precisely where SpaceX currently finds themselves. Over the years they’ve mastered landing the Falcon 9’s first stage, and they’ve even proven that the recovered boosters can be safely reused for additional flights. But the refurbishment process is still fairly lengthy. While their latest launch officially broke the record for fastest reflight of a space vehicle that had previously been set by Space Shuttle Atlantis, there’s still a lot of work to be done if SpaceX is ever going to fly their rockets like airplanes.

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Vintage Aircraft Controls Turned USB Button Box

The Gables Engineering G-2789 audio selector panels aren’t good for much outside of the aircraft they were installed in, that is, until [MelkorsGreatestHits] replaced most of the internals with a Teensy 3.2. Now they are multi-functional USB input devices for…well, whatever it is you’d do with a bunch of toggle switches and momentary push buttons hanging off your computer.

Tracing wires from the panel switches.

With the Teensy going its best impression of a USB game controller, the host operating system has access to seven momentary buttons, twelve toggles, and one rotary axis for the volume knob.

Right now [MelkorsGreatestHits] says the code is set up so the computer sees a button press on each state change; in other words, the button assigned to the toggle switch will get “pressed” once when it goes up and again when it’s flicked back down. But of course that could be modified depending on what sort of software you wanted to interface the device with.

As we’ve seen with other pieces of vintage aircraft instrumentation, lighting on the G-2789 was provided by a series of incandescent bulbs that shine through the opaque front panel material. [MelkorsGreatestHits] replaced those lamps with white LEDs, but unfortunately the resulting light was a bit too harsh. As a quick fix, the LEDs received a few coats of yellow and orange paint until the light was more of an amber color. Using RGB LEDs would have been a nice touch, but you work with what you’ve got.

This isn’t the first time that [MelkorsGreatestHits] has turned an old aircraft cockpit module into a USB input device, and we’re certainly interested in seeing what the next project will look like. Though we’re perhaps more interested in finding out where all all these old school airplane parts are coming from…

Laser Cutting Your Way To An RGB LED Table

You’ve got the RGB keyboard, maybe even the RGB mouse. But can you really call yourself master of the technicolor LED if you don’t have an RGB table to game on? We think you already know the answer. Luckily, as [ItKindaWorks] shows in his latest project, it’s easy to build your own. Assuming you’ve got a big enough laser cutter anyway…

The construction of the table is quite straightforward. Using an 80 watt laser cutter, he puts a channel into a sheet of MDF to accept RGB LED strips, a pocket to hold a Qi wireless charger, and a hole to run all the wires out through. This is then backed with a second, solid, sheet of MDF.

Next, a piece of thin wood veneer goes into the laser cutter. In the video after the break you can see its natural tendency to roll up gave [ItKindaWorks] a little bit of trouble, but when strategically weighted down, it eventually lays out flat. He then uses the laser to blast an array of tiny holes in the veneer, through which the light from the LEDs will shine when it’s been glued over the MDF. A few strips of plastic laid over the strips serve both to diffuse the light and support the top surface.

The end result is truly gorgeous and has a very futuristic feel. Assuming you’ve got the equipment, it’s also a relatively simple concept to experiment with. It’s yet another example of the unique construction techniques possible when you add a high-powered laser to your arsenal.

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RGB Minecraft Sign Isn’t Just For Looks

This laser cut and LED illuminated version of the Minecraft logo created by [Geeksmithing] looks good enough to occupy a place of honor on any gamer’s shelf. But it’s not just decoration: it can also notify you about your Minecraft’s server status and tell you when players are online by way of its addressable LEDs.

In the first half of the video after the break, [Geeksmithing] shows how the logo itself was built by cutting out pieces of white and black acrylic on his laser cutter. When stacked up together, it creates an impressive 3D effect but also isolates each letter. With carefully aligned rows of RGB LEDs behind the stack, each individual letter can be lit in its own color (or not at all) without the light bleeding into either side.

Once he had a way of lighting up each letter individually, it was just a matter of writing some code for the Raspberry Pi that can do something useful with them. Notifying him when the server goes down is easy enough, just blink them all red. But the code [Geeksmithing] came up with also associates each letter with one of the friends he plays with, and lights them up when they go online. So at a glance he can not only tell how many friends are already in the game, but which ones they are. Naturally this means the display can only show the status of nine friends…but hey, that’s more than we have anyway.

We’ve been seeing people connect the real world to Minecraft in weird and wonderful ways for years now, and it doesn’t seem like there’s any sign of things slowing down. While we recognize the game isn’t for everyone, but you’ve got to respect the incredible creativity it’s inspired in young and old players alike.

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A Complete Raspberry Pi Power Monitoring System

As the world has become more environmentally conscious, we’ve seen an uptick in projects that monitor or control home energy use. At a minimum one of these setups involves a microcontroller and some kind of clamp-on current sensor, but if you’re looking for resources to take things a bit farther, this Raspberry Pi energy monitoring system created by [David00] would be a great place to start.

This project includes provides software and hardware to be used in conjunction with the Raspberry Pi to keep tabs on not just home energy consumption, but also production if your home has a solar array or other method of generating its own power. Data is pulled every 0.5 seconds from a MCP3008 ADC connected to up to five six current sensors to provide real-time utilization statistics, and visualized with Grafana so you can see all of the information at a glance.

While [David00] has already done the community a great service by releasing the hardware and software under an open source license, he’s also produced some absolutely phenomenal documentation for the project that’s really a valuable resource for anyone who wants to roll their own monitoring system. He’s even offering hardware kits for anyone who’s more interested in experimenting with the software side of things than building the PCB.

Home energy monitoring projects are certainly nothing new, but the incredible advances we’ve seen in the type of hardware and software available for DIY projects over the last decade has really pushed the state-of-the-art forward. With so many fantastic resources available now, the only thing standing between you and your own home energy monitoring dashboard is desire and a long weekend.

3D Printed ESP8266 TV Is A Blast From The Past

We’ve often said that one of the best applications for desktop 3D printing is the production of custom enclosures, but you certainly aren’t limited to an extruded version of the classic Radio Shack project box. As [Marcello Milone] shows with this very clever retro TV enclosure for the Wemos D1 Mini, 3D printing means your imagination is the only limit when it comes to how you want to package up your latest creation.

As nice as the printed parts are, it’s the little details that really sell the look. [Marcello] has bent a piece of copper wire into a circle to make a faux antenna with vintage flair, and while the ESP is connecting to the WiFi network, it even shows an old school TV test pattern on its 1.8″ TFT display.

In the video after the break you can see the device go through its startup routine, and while displaying the Hackaday Wrencher at boot might not be strictly on theme…we’ll allow it.

While you could certainly use this little enclosure for whatever ESP project you had in mind, [Marcello] says he’s building a distributed environmental monitoring network using HTU21D temperature and humidity sensors. It sounds like he’s still working on the software side of things though, so hopefully he posts an update when the functionality is fully realized.

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Custom Weather Camera Feed With Software Tricks

With a gorgeous view of the Italian seaside, we’re not surprised [Danilo Larizza] had a couple IP cameras set up to pull in real-time views. But using a Raspberry Pi, an environmental sensor, and some software trickery to overlay the current (and naturally, perfect) weather conditions over the images? Now he’s just teasing us.

Whatever his motives are, we have to admit that the end result is very nice. Especially when you find out that there’s no complex hardware or software at work here. An original Raspberry Pi is doing all the heavy lifting by pulling a frame from the external IP camera using ffmpeg, polling the I2C-connected BME280 temperature and humidity sensor with a Python script, and then producing a final snapshot with the environmental data laid over top using ImageMagick.

[Danilo] gives the exact commands he’s using for each step of the process, making it easy to follow along and see how everything comes together in the end. That also makes it much easier to adapt for your own purposes should you feel so inclined. Once you see how all the pieces fit together, where the data and images come from is up to you.

We’ve previously shown how some simple Python code can be used to turn your raw data into attractive images, and combining that with real-world photographs is an excellent way of turning a text file full of values into a display worth showing off.