Given Enough Time, Even A Circle Can Get Complicated

May 5, 2020 by Tom Nardi 14 Comments

With the weather getting a little nicer, [Michael] thought that running some plant hangers off on his CNC router would be a simple stay-at-home project. After all, you just need to cut a couple circles out of a sheet of plywood…right?

Sure, but [Michael] realized that simply cutting out a ring wasn’t a very efficient approach. Unless you happen to need progressively smaller plant hangers, or maybe a new set of drink coasters, the center disc ends up being wasted material. That might not have been a big deal a few months ago, but when a trip to the Home Depot for more plywood could literally be hazardous to your health, that kind of inefficiency just won’t do.

He reasoned it would be better to break the ring down into sections, which could easily be nested so they fit neatly on a square plywood panel. Of course, now those sections need to be connected to each other in a way that’s strong enough for the ring to hold up the weight of the plant.

So that means extra pieces need to be cut out to serve as braces, and you’ll need to screw it all together, so better add some nuts and bolts to the BOM. You’ll probably want some eye bolts as well, but in a pinch you could just weld washers to the heads of screws like [Michael] did once he ran out of the good stuff.

Some would argue that the time [Michael] spent coming up with this revised design is more valuable than the wood he avoided wasting, which might be true if he was on the job and getting paid hourly. But when it’s a personal project, and quarantine has made sourcing materials difficult, we think it’s a fantastic example of working with what you’ve got on hand.

Quarantine Clock Answers The Important Question

May 5, 2020 by Tom Nardi 20 Comments

For many people, these last few weeks have been quite an adjustment. When the normal routine of work or school is suddenly removed, it’s not unusual for your internal clock to get knocked out of alignment. It might have started with struggling to figure out if it was time for lunch or dinner, but now it’s gotten to the point that even the days are starting to blur together. If it takes more than a few seconds for you to remember whether or not it’s a weekday, [whosdadog] has come up with something that might help you get back on track.

Rather than showing the time of day, this 3D printed clock tells you where you are in the current week. Each day at midnight, the hand will advance to the center of the next day. If you wanted, a slight reworking of the gearing and servo arrangement on the rear of the device could allow it to sweep smoothly through each day. That would give you an idea of your progress through each 24 hour period, but then again, if you don’t even know if it’s morning or night you might be too far gone for this build anyway.

The clock’s servo is driven by a Wemos D1 Mini ESP8266 development board, which naturally means it has access to WiFi and can set itself to the current time (or at least, day) with NTP. All you’ve got to do is put your network information into the Sketch before flashing it to the ESP, and you’re good to go.

Naturally this project is a bit tongue-in-cheek, but we do think the design has practical applications. With a new face and some tweaked code, it could be an easy way to show all sorts of data that doesn’t require a high degree of granularity. Our very own [Elliot Williams] recently built a display to help his young son understand his new at-home schedule which operates on a similar principle.

NASA’s Plan For Sustained Lunar Exploration

May 5, 2020 by Tom Nardi 41 Comments

The Apollo program proved that humans could land on the Moon and do useful work, but due to logistical and technical limitations, individual missions were kept short. For the $28 billion ($283 billion adjusted) spent on the entire program, astronauts only clocked in around 16 days total on the lunar surface. For comparison, the International Space Station has cost an estimated $150 billion to build, and has remained continuously occupied since November 2000. Apollo was an incredible technical achievement, but not a particularly cost-effective way to explore our nearest celestial neighbor.

Leveraging lessons learned from the Apollo program, modern technology, and cooperation with international and commercial partners, NASA has recently published their plans to establish a sustained presence on the Moon within the next decade. The Artemis program, named for the twin sister of Apollo, won’t just be a series of one-off missions. Fully realized, it would consist not only of a permanent outpost where astronauts will work and live on the surface of the Moon for months at a time, but a space station in lunar orbit that provides logistical support and offers a proving ground for the deep-space technologies that will eventually be required for a human mission to Mars.

It’s an ambitious program on a short timeline, but NASA believes it reflects the incredible technological strides that have been made since humans last left the relative safety of low Earth orbit. Operating the International Space Station for 20 years has given the countries involved practical experience in assembling and maintaining a large orbital complex, and decades of robotic missions have honed the technology required for precision powered landings. By combining all of the knowledge gained since the end of Apollo, the Artemis program hopes to finally establish a continuous human presence on and around the Moon.

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An Open Hardware Sega Genesis Cartridge Dumper

May 5, 2020 by Tom Nardi 25 Comments

You might be wondering why anyone would build device to dump Sega Genesis and Mega Drive cartridges. Perhaps they want to play their well-worn copy of The Lost Vikings on their phone, or they want to keep their QVC Limited Edition Maximum Carnage box set in near mint condition. Maybe. But we’re betting that [tonyp7] was just looking for a challenge, and as an added bonus, the world gets another cool open hardware gadget in the process. Sounds like a good deal to us.

Based on the ATmega324PB, the GenDumper can take those dusty old Sega cartridges and back them up to an image file on your computer. Right now the hardware depends on a Windows program, but according to the documentation, [tonyp7] is working on a platform-agnostic Python script so everyone can play along. What you do with the image file after you’ve dumped it is your business, but presumably loading it up in an emulator would be the next step.

Considering how easy it is to find ROMs for these old games online, do you actually need a GenDumper of your own? Probably not. But it’s still an interesting piece of hardware, and if you look close enough, you just might learn a thing or two from the design. For example, [tonyp7] shows how a relatively easy to work with 12 pin USB-C connector can be used on your USB 2.0 projects to embrace the new physical connector without diving into a full USB 3.0 implementation. The keen-eyed reader might also note there’s a lesson to be learned about finalizing the name of your project before sending off your PCBs for manufacturing.

A perusal of the archive uncovered a similar project from 2012 that, believe it or not, was also tested on a copy of Madden 96. Whether that means the game is so beloved that hackers want to make sure its preserved for future generations, or so despised that they are secretly hoping the magic smoke leaks out during testing, we can’t say.

Get Quarantine Fit With This Smart Pull-up Bar

May 4, 2020 by Tom Nardi 16 Comments

Most gyms are closed right now due to social distancing rules, which is what we’re using as our latest excuse to justify our sloth-like lifestyle. But apparently some people miss working out enough that they’re putting together impromptu home gyms. [Michael Pick] has even outfitted his DIY pull-up station with an Arduino to keep track of his exercise while on lockdown. You may not like it, but this is what peak performance looks like.

In the video after the break, [Michael] explains the design and construction of the bar itself which technically could be thought of as its own project. Obviously the Arduino counter isn’t strictly necessary, so if you just wanted to know how to put some scraps of wood and suitably beefy rod together in such a way that it won’t rip off the wall when you put your weight on it, this video is for you.

Towards the end of the video, he gets into an explanation of the electronic side of the project. Inside the 3D printed enclosure is an Arduino Pro Mini, a HC-SR04 ultrasonic sensor, and a 1602 serial LCD. Once the gadget has been mounted in the proper position and activated, it will count how many pull-ups [Michael] has done on the screen.

While we historically haven’t seen a whole lot in the way of homebrew exercise equipment, the current COVID-19 situation does seem to be getting the adrenaline flowing for some of you. We recently covered some DIY dumbbells made from hardware store finds that would be an excellent first project for any hackers who’ve recently been ejected from the Matrix and are trying to use their muscles for the first time.

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Take This Cylindrical Coupler Design For A Spin

May 4, 2020 by Tom Nardi 19 Comments

We’re not exactly sure what kind of shenanigans [Conrad Brindle] gets himself into, but apparently it often requires cylindrical couplings to attach 3D printed parts to each other. He found himself designing and redesigning this type of connector so often that he decided to just make a parametric version of it that could be scaled to whatever dimensions are necessary for that particular application.

In the video after the break, [Concrad] explains the concept behind the coupler and how he designed it. Put simply, the tabs inside of the coupler are designed to grab onto each other once the coupler is spun. When he demonstrates the action, you can see that both sides of the coupler are pulled together tightly with a satisfying little snap, but then can be easily removed just by rotating them back in the opposite direction.

The nature of desktop 3D printing means that the female side of the connection requires support when printing, and depending on your printer, that might mean a relatively rough mating surface. [Conrad] notes that you’ll need to experiment a bit to find how small your particular machine can print out the design before things get too gummed up.

We can see how this would be useful for some applications, but if you need a printed joint that can handle a decent amount of torque before giving up the ghost, you might want to look into (mis)using one half of a spider coupling.

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Viewing Countrywide Weather At A Glance

May 3, 2020 by Tom Nardi 5 Comments

For his latest project, weather display aficionado [Richard] has put together a handsome little device that shows the temperatures recorded at nine different airports located all over the British Isles. Of course the concept could be adapted to wherever it is that you call home, assuming there are enough Internet-connected weather stations in the area to fill out the map.

The electronics are fairly minimal, consisting of a NodeMCU ESP8266 development board, a few seven segment LED display modules, and a simple power supply knocked together on a scrap of perfboard. As you might expect, the code is rather straightforward as well. It just needs to pull down the temperatures from an online API and light up the displays. What makes this project special is the presentation.

As [Richard] shows in the video after the break, the key is a sheet of acrylic that’s been sanded so it diffuses the light of 42 LEDs that have been painstakingly installed in holes drilled around the edge of the sheet. Combined with a printed overlay sheet, this illuminates the map and its legend in low-light conditions. It’s a simple technique that not only looks fantastic, but makes the display easy to read day or night. Definitely a tip worth mentally filing away, as it has plenty of possible applications outside of this particular build.

With his projects, [Richard] has shown himself to be a master of unique and data-rich weather displays, and a great lover of the iconic seven segment LED display. While his particular brand of climate data overload might not be for everyone, you’ve got to admire his knack for visualizing data.

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