An Open Hardware Laser Engraver For Everyone

November 6, 2019 by Tom Nardi 14 Comments

Right now, you can get a diode laser engraver on eBay for around $100 USD. That sounds like a deal, but it’ll probably use some arcane proprietary software, won’t be terribly accurate, and the laser itself will almost certainly be fully exposed. Of course there’s no shortage of DIY builds which improve upon this situation greatly, but unfortunately the documentation and instructions to replicate them yourself often leave a lot to be desired.

To get a safe and accurate laser platform into the hands of hackers everywhere, we need more well documented open source designs that are actually built with community in mind. Projects like the Engravinator from [Adam Haile]. This isn’t a one-off design with documentation thrown together after the fact, it’s a fully open hardware engraver with a concise assembly guide that’s built from 3D printed parts and readily available components. You’re free to source and print the parts yourself or, eventually, purchase everything as a kit.

The microwave-sized Engravinator is built from standard 2020 aluminum extrusion, and offers a workable area of 130mm x 130mm. There’s a hatch on the front of the enclosure for objects that are small enough to fit inside the machine, but the open bottom and handles on the top also allow the user to place the Engravinator directly onto the work surface. [Adam] says this feature can be especially useful if you’re looking to burn a design into a tabletop or other large object.

Outside of the aluminum extrusion and miscellaneous hardware that make up the frame, most of the other parts are 3D printed. Released under the CERN Open Hardware License v1.2 and distributed as both STL and STEP files, the printable parts for the Engravinator are ripe for modification should you be so inclined. The same goes for the DXF files for the enclosure panels, which will need to be cut out of orange acrylic with a CNC or (ironically) a laser.

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Projector And NES Mini Hide Out Inside The Real Thing

November 5, 2019 by Tom Nardi 5 Comments

Taking a page out of the Xzibit Engineering Handbook, [Geeksmithing] recently decided that the gutted carcass of an original Nintendo Entertainment System would make a perfect home for…a smaller NES. Well, that and two wireless controllers. Plus a projector. Oh, and batteries so it can be used on the go. Because really, at that point, why not?

The video after the break starts with a cleverly edited version of a legitimate NES commercial from the gaming glory days of the 1980s, and segues into an rundown of all the modern hardware [Geeksmithing] crammed into the case of this legendary console. It helps that the official NES Classic used for the project is so much smaller than its more than thirty year old predecessor, leaving plenty of room inside to get creative. We particularly like the dual wireless controllers which are conveniently hiding inside the original cartridge slot.

Frankly, that alone would have made this project worthwhile in our book, but [Geeksmithing] didn’t stop there. He also added in a pico projector that’s normally covered up by the black facia on the rear of the console, complete with a “kickstand” to tip the system up to the appropriate angle. Continuing with the theme of enabling ad-hoc NES play sessions, he also packed in enough batteries to keep the system running for a respectable amount of time. There’s even put an inductive charging coil in the bottom of the system so he can top off the batteries just by dropping the system on a modified SNES mousepad.

Last time [Geeksmithing] checked in, he was embedding a Raspberry Pi into a Super Mario Thwomp that was made from real concrete. We can’t wait to see what he comes up with next.

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A USB-C Bench Power Supply

November 4, 2019 by Tom Nardi 8 Comments

A bench power supply is one of those things that every hacker needs, and as the name implies, it’s intended to occupy a place of honor on your workbench. But with the addition of USB-C support to his DPH5005 bench supply, [Dennis Schneider] is ready to take his on the road should the need ever arise.

The build started with one of the common DPH5005 bench power supply kits, which [Dennis] says he was fairly happy with aside from a few issues which he details in the post on his blog. Even if you aren’t looking to modify your own kit with the latest and greatest in the world of Universal Serial Bus technology, it’s interesting to read his thoughts on the power supply kit if you’ve been considering picking one up yourself.

Under normal circumstances you are supposed to give the DPH5005 DC power via the terminals on the back panel of the supply, which in turn is regulated and adjusted via the front panel controls. To add support for USB-C, all [Dennis] had to do was install a USB-PD trigger module configured to negotiate 20 VDC in the back of the case and connect it to the DC input. To hold it in place while isolating it from the metal case, he used a piece of scrap PCB carefully cut and wrapped in Kapton tape.

This actually isn’t the first portable bench power supply we’ve seen. Last year we saw one that got its input power from Makita portable tool batteries, but we think all things considered, the USB-C option is probably a bit more convenient.

Rise And Shine With This Japanese-Inspired Clock

November 3, 2019 by Tom Nardi 4 Comments

On the Hackaday.io page for his gorgeous “Sunrise Alarm Clock”, [The Big One] is quick to point out that his design is only inspired by Japanese lanterns, and does not use authentic materials or traditional woodworking techniques. Perhaps that’s an important fact to some, but we’ll just say that the materials used seem far less important when the end result looks this good.

Unfortunately [The Big One] hasn’t provided any interior shots of his clock, as it sounds like the aesthetics of the internal wiring isn’t quite up to the standard set by the outside of it. But he has provided a concise parts list, a wiring diagram, and source code, so we’ve got a pretty good idea of what’s under the hood.

The clock is powered by the uBBB 32u4, an ATMega32u4 development board that [The Big One] developed in conjunction with [Warren Janssens]. It uses the popular MAX7219 LED matrix for the display, and a DS3231 RTC module to help keep the time. There’s also a DFPlayer Mini module onboard that allows him to play whatever sound effects or music he wants when the alarm goes off.

Of course the star of the show is the LED strips which illuminate the shōji-style column. These have apparently been wrapped around a coffee can of all things, which not only serves as a convenient way of holding the strips, but [The Big One] says actually makes the speaker sound a bit better. Hey, whatever works.

This isn’t the first “lantern” clock to grace these pages, but compared to the high-tech presentation of previous projects, we can’t help but be impressed by the grace and elegance of this wooden masterpiece.

Atari Tape Drive Turned Security DVR

November 1, 2019 by Tom Nardi 11 Comments

We know that a lot of our beloved readers don’t take kindly to abuse of vintage hardware, so the Atari fans in the audience may want to avert their eyes for this one. Especially if they’re particularly keen on spinning up their Jawbreaker cassette on authentic hardware, as [iot4c] has gutted an Atari XC12 Program Recorder to turn it into an enclosure for a Raspberry Pi video storage device.

Step one of this conversion was, as you might expect, removing all the original hardware from the cassette recorder case. From there, [iot4c] fitted the Raspberry Pi, a USB hard drive, and a YDS-5A DC-DC converter to power them. Depending on what the drive setup looks like, it might also make sense to add a USB powered hub. A length of Ethernet cable was left hanging out the back of the Atari XC12 so it could be plugged into the network, but a panel mount RJ45 connector could spruce things up a bit.

Of course, gutting an old piece of hardware and sticking a Pi into it isn’t exactly breaking any new ground at this point. But we did appreciate that [iot4c] went the extra mile to wire it up so the “Save” LED now doubles as a network activity indicator. Which pretty much brings it full circle in terms of functionality for a network-attached video recorder.

Earlier in the year [iot4c] converted a 65XE into a USB keyboard with the help of an Arduino Leonardo, but the vintage Atari aficionados will be happy to note that at least in that case the donor machine remained fully functional.

Adding USB-C To The TS100

November 1, 2019 by Tom Nardi 6 Comments

The TS100 is a popular entry into the new breed of small temperature-controlled soldering irons that, at least for some of us, have started to replace the bulky soldering stations of old. Unfortunately, one downside of this particular model is the need to plug it into a fairly ungainly laptop-style power supply, which certainly hinders its otherwise portable nature. But [Dennis Schneider] has come up with a very slick solution to that problem by adding a USB-PD module to his TS100.

The idea here is very simple: just remove the original DC barrel connector, and in its place install a USB-PD trigger module. In practice it took more than a little fiddling, cutting, persuasion, and creative soldering (ironically, with a soldering station), but the end result does look quite professional.

It helps that the USB-PD module [Dennis] used was almost the exact same width as the TS100 PCB, meaning that the modified iron could go back into its original case. Though as we saw not so long ago, there’s a growing community of 3D printed replacement cases should you select a trigger module that doesn’t so neatly fit the footprint of the original board. Or if you didn’t want to modify the iron at all, you could always just make an external adapter.

Those that have some experience with these irons might be wondering what the point of modifying the TS100 to take USB-C is when we already have the TS80. As it turns out, while the TS80 is using a USB-C connector it doesn’t actually use USB-PD, so its not taking advantage of the enhanced power delivery capabilities. We know, it’s all kind of confusing.

Raspberry Pi NAS Makes Itself At Home In Donor PC

November 1, 2019 by Tom Nardi 49 Comments

It’s safe to say that most of us have at least one Raspberry Pi hanging from a USB cable someplace, silently hammering away at some unglamorous task that you’d rather not do on a “real” computer. With as cheap as they are, it’s not like there’s a big concern about where it sets up shop. But if you’re like [Jeremy S. Cook] and want your $35 Linux computer to be a permanent member of the family, then his tips on turning an old PC into a gloriously overkill Pi NAS may be of interest.

The main component [Jeremy] salvages from the old Lenovo desktop PC is, obviously, the case itself. Stripped of its original components, the case gives him plenty of room to mount the Pi as well as a couple of hard drives and a powered USB hub. To prevent the bottom of the Raspberry Pi from shorting out against the metal computer case, he designed and 3D printed a mount for it. Everything else is held down with hook and loop fastener, making it quick and easy to move things around and make adjustments.

While it might not be strictly necessary, [Jeremy] also took the time to salvage the computer’s old heatsink. Being far too large to fit on the Pi as-is, he ran a line down the back of it with his mill and snapped it in half. He uses a bit of thermal tape to hold the bisected heatsink onto the Pi’s SoC, with a couple pieces of electrical tape to make sure it doesn’t short out on anything.

Raspberry Pi NAS builds are exceptionally popular, and we’ve seen more than we can count over the years. You can build one out of parts from IKEA, and if you don’t mind plastic, you can always 3D print the whole thing. If you really want to go minimal, you can even hang some files on the network with little more than a Pi Zero stuck into a USB port.

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