A Pi Cluster To Hang In Your Stocking With Care

December 12, 2018 by Tom Nardi 42 Comments

It’s that time of year again, with the holidays fast approaching friends and family will be hounding you about what trinkets and shiny baubles they can pretend to surprise you with. Unfortunately there’s no person harder to shop for than the maker or hacker: if we want it, we’ve probably already built the thing. Or at least gotten it out of somebody else’s trash.

But if they absolutely, positively, simply have to buy you something that’s commercially made, then you could do worse than pointing them to this very slick Raspberry Pi cluster backplane from [miniNodes]. With the ability to support up to five of the often overlooked Pi Compute Modules, this little device will let you bring a punchy little ARM cluster online without having to build something from scratch.

The Compute Module is perfectly suited for clustering applications like this due to its much smaller size compared to the full-size Raspberry Pi, but we don’t see it get used that often because it needs to be jacked into an appropriate SODIMM connector. This makes it effectively useless for prototyping and quickly thrown together hacks (I.E. everything most people use the Pi for), and really only suitable for finished products and industrial applications. It’s really the line in the sand between playing around with the Pi and putting it to real work.

[miniNodes] calls their handy little device the Carrier Board, and beyond the obvious five SODIMM slots for the Pis to live in, there’s also an integrated gigabit switch with an uplink port to get them all connected to the network. The board powers all of the nodes through a single barrel connector on the side opposite the Ethernet jack, leaving behind the masses of spider’s web of USB cables we usually see with Pi clusters.

The board doesn’t come cheap at $259 USD, plus the five Pi Compute Modules which will set you back another $150. But for the ticket price you’ll have a 20 core ARM cluster with 5 GB of RAM and 20 GB of flash storage in a 200 x 100 millimeter (8 x 4 inch) footprint, with an energy consumption of under 20 watts when running at wide open throttle. This could be an excellent choice for mobile applications, or if you just want to experiment with parallel processing on a desktop-sized device.

Amazon is ready for the coming ARM server revolution, are you? Between products like this and the many DIY ARM clusters we’ve seen over the years, it looks like we’re going to be dragging the plucky architecture kicking and screaming into the world of high performance computing.

[Thanks to Baldpower for the tip.]

MakerBot Moves Away From Makers With New Printer

December 11, 2018 by Tom Nardi 53 Comments

If you’ve been following the desktop 3D printing market for the last couple years, you’re probably aware of the major players right now. Chinese companies like Creality are dominating the entry level market with machines that are priced low enough to border on impulse buys, Prusa Research is iterating on their i3 design and bringing many exciting new features to the mid-range price point, and Ultimaker remains a solid choice for a high-end workhorse if you’ve got the cash. But one name that is conspicuously absent from a “Who’s Who” of 3D printing manufacturers is MakerBot; despite effectively creating the desktop 3D printing market, today they’ve largely slipped into obscurity.

So when a banner popped up on Thingiverse (MakerBot’s 3D print repository) advertising the imminent announcement of a new printer, there was a general feeling of surprise in the community. It had been assumed for some time that MakerBot was being maintained as a zombie company after being bought by industrial 3D printer manufacturer Stratasys in 2013; essentially using the name as a cheap way to maintain a foothold in the consumer 3D printer market. The idea that they would actually release a new consumer 3D printer in a market that’s already saturated with well-known, agile companies seemed difficult to believe.

But now that MakerBot has officially taken the wraps off a printer model they call Method, it all makes sense. Put simply, this isn’t a printer for us. With Method, MakerBot has officially stepped away from the maker community from which it got its name. While it could be argued that their later model Replicator printers were already edging out of the consumer market based on price alone, the Method makes the transition clear not only from its eye watering $6,500 USD price tag, but with its feature set and design.

That said, it’s still an interesting piece of equipment worth taking a closer look at. It borrows concepts from a number of other companies and printers while introducing a few legitimately compelling features of its own. While the Method might not be on any Hackaday reader’s holiday wish list, we can’t help but be intrigued about the machine’s future.

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Open Hardware Board For Robust USB Power Monitoring

December 11, 2018 by Tom Nardi 9 Comments

We’ve all seen the little USB power meters that have become popular since nearly every portable device has adopted some variation of USB for charging. Placed between the power source and the device under test, they allow you to see voltage and current in real time. Perfect for determining how long you’ll be able to run a USB powered device on batteries, or finding out if a USB power supply has enough current to do the business.

[Jonas Persson] liked the idea of these cheap little gadgets, but wanted something a bit more scientific. His design, which he refers to as UPM, is essentially a “smart” version of those ubiquitous USB gadgets. Instead of just showing the data on a little LCD screen, it can now be viewed on the computer and analyzed. His little gadget even allows you to cut power to the device under test, potentially allowing for automated testing of things such as inrush current.

Essentially the UPM works in much the same way as the simple USB meters: one side of the device goes towards the upstream power source, and the device under test plugs into the other side. Between the two devices is a 16 bit ADC and differential amplifier which measures the voltage and current. There’s a header on the board which connects to the ADC if you wanted to connect the UPM to an external microcontroller or other data logging device.

But most likely you would be using the internal microcontroller to analyze the output of the ADC over I2C, which [Jonas] very cleverly connected to the upstream port with an integrated USB hub. One side of the hub goes off to the device being tested, and the other to the microcontroller. So the host device will see both the UPM’s integrated microcontroller and the target device at the same time. From there, you can use the ncurses user interface to monitor and control the device in real-time.

While the hardware looks more or less finished, [Jonas] has some more plans for the software side of UPM, including support for remote control and monitoring over TCP/IP as well as robust logging capabilities. This is definitely a very interesting project, and we’re excited to see it develop further.

In the past we’ve seen homebrew USB power meter builds, and even commercial offerings which boasted computer-based logging and analysis, so it was only a matter of time before somebody combined them into one.

True Transparent Parts From A Desktop 3D Printer

December 11, 2018 by Tom Nardi 14 Comments

We’re no strangers to seeing translucent 3D printed parts: if you print in a clear filament with thin enough walls you can sorta see through the resulting parts. It’s not perfect, but if you’re trying to make a lamp shade or decorative object, it’s good enough. You certainly couldn’t print anything practical like viewing windows or lenses, leaving “clear” 3D printing as more of a novelty than a practical process.

But after months of refining his process, [Tomer Glick] has finally put together his guide for creating transparent prints on a standard desktop FDM machine. It doesn’t even require any special filament, he says it will work on PLA, ABS, or PETG, though for the purposes of this demonstration he’s using the new Prusament ABS. The process requires some specific print settings and some post processing, but the results he’s achieved are well worth jumping though a few hoops.

According to [Tomer] the secret is in the print settings. Essentially, you want the printer to push the layers together far closer than normal, in combination with using a high hotend temperature and 100% infill. The end result (hopefully) is the plastic being laid down by the printer is completely fused with the preceding one, making a print that is more of a literal solid object than we’re used to seeing with FDM printing. In fact, you could argue these settings generate internal structures that are nearly the polar opposite of what you’d see on a normal print.

The downside with these unusual print settings is that the outside of the print is exceptionally rough and ugly (as you might expect when forcing as much plastic together as possible). To expose the clear internals, you’ll need to knock the outsides down with some fairly intense sanding. [Tomer] says he starts with 600 and works his way up to 4000, and even mentions that when you get up to the real high grits you might as well use a piece of cardboard to sand the print because that’s about how rough the sandpaper would be anyway.

[Tomer] goes on to demonstrate a printed laser lens, and even shows how you can recreate the effect of laser-engraved acrylic by intentionally putting voids inside the print in whatever shape you like. It’s a really awesome effect and honestly something we would never have believed came off a standard desktop 3D printer.

In the past we’ve seen specialized filament deliver some fairly translucent parts, but those results still weren’t as good as what [Tomer] is getting with standard filament. We’re very interested in seeing more of this process, and are excited to see what kind of applications hackers can come up with.

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Laptop Chargers Team Up To Get The Juice Flowing

December 10, 2018 by Tom Nardi 33 Comments

There’s perhaps nothing harder to throw away than a good power supply. Whether it’s the classic “wall wart” whose mate has long since been misplaced or a beefy ATX you pulled out of a trashed computer, it always seems like there should be something you could do with these little wonders of modern power conversion. So into the parts bin it goes, where it will stay evermore. But not for the [TheRainHarvester], who figured out that the secret to putting a drawer full of old laptop chargers to use was combing them like hacker Voltron.

Using three old IBM laptop chargers, he’s able to produce up to 48 volts DC at a healthy 4.5 amps. His cobbled together power supply even features an variable output, albeit with some mighty coarse adjustment. As each charger is individually rated for 16V, he can unplug one of the adapters to get 32V.

In the video after the break [TheRainHarvester] walks viewers through the construction of his simple adapter, which could easily be made with salvaged parts. Built on a trace-free piece of fiber board, the adapter consists of the three barrel jacks for the chargers and a trio of beefy Schottky diodes.

The nature of the barrel jacks (which short a pin once the plug is removed) along with the diodes allows [TheRainHarvester] to combine the output of the three adapters in series without running the risk of damaging them if for example one is left plugged into the adapter but not the wall. He’s also looking to add some status LEDs to show which chargers are powered on.

Unfortunately, [TheRainHarvester] realized a bit too late that what he thought was an inert piece of board actually had a ground plane, so he’s going to have to come up with a new way to tie the whole thing together on the next version which he says is coming now that he knows the concept seems workable.

In the meantime, if you’re thinking of hacking something together with the wealth of old laptop chargers we know are kicking around the lab, you might want to take a look at our primer for understanding all those hieroglyphs on the back of the thing.

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Mini Van De Graaff Is A Shocking Desk Toy

December 10, 2018 by Tom Nardi 21 Comments

The Van De Graff generator is a device capable of generating potentially millions of volts of electricity which you can build in an afternoon, probably from parts you’ve got in the junk bin. This is not a fact that’s escaped the notice of hackers for decades, and accordingly we’ve seen several Van De Graaff builds over the years. So has high voltage hacker [Jay Bowles], but he still thought he could bring something new to the table.

The focus of his latest build was to not only produce one of the most polished and professional versions of this venerable piece of high voltage equipment, but also make it accessible for others by keeping the design simple and affordable. The final result is a 40,000 volt Van De Graaff generator that’s powered by two AA batteries and can fit in the palm of your hand.

Put simply, a Van De Graaff generator creates static electricity from the friction of two metal combs rubbing against a moving belt, which is known as the triboelectric effect. The belt is stretched between the two combs and passes through an insulated tube, which serves to “pump” electrons from one side to the other. The end result is that a massive charge builds up on the positive side of the Van De Graaff generator, which is all too willing to send a spark firing off towards whatever negatively charged object gets close enough.

The video after the break guides viewers through the process of turning this principle into a practical device, illustrating how remarkably simple it really is. A common hobby motor is used to get the belt going, in this case just a wide rubber band, and the rest of the components are easily sourced or fabricated. Even for what’s arguably the most intricate element of the build, the combs themselves, [Jay] uses nothing more exotic than aluminum foil tape and a piece of stranded wire splayed out.

Combined with the acrylic base and the purpose-made metal sphere (rather than using a soda can or other upcycled object), the final result not only generates healthy sparks but looks good doing it. Though if the final fit and finish isn’t important, you could always build one out of stuff you found in the trash.

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The Space Station Has A Supercomputer Stowaway

December 10, 2018 by Tom Nardi 59 Comments

The failed launch of Soyuz MS-10 on October 11th, 2018 was a notable event for a number of reasons: it was the first serious incident on a manned Soyuz rocket in 35 years, it was the first time that particular high-altitude abort had ever been attempted, and most importantly it ended with the rescue of both crew members. To say it was a historic event is something of an understatement. As a counterpoint to the Challenger disaster it will be looked back on for decades as proof that robust launch abort systems and rigorous training for all contingencies can save lives.

But even though the loss of MS-10 went as well as possibly could be expected, there’s still far reaching consequences for a missed flight to the International Space Station. The coming and going of visiting vehicles to the Station is a carefully orchestrated ballet, designed to fully utilize the up and down mass that each flight offers. Not only did the failure of MS-10 deprive the Station of two crew members and the experiments and supplies they were bringing with them, but also of a return trip which was to have brought various materials and hardware back to Earth.

But there’s been at least one positive side effect of the return cargo schedule being pushed back. The “Spaceborne Computer”, developed by Hewlett Packard Enterprise (HPE) and NASA to test high-performance computing hardware in space, is getting an unexpected extension to its time on the Station. Launched in 2017, the diminutive 32 core supercomputer was only meant to perform self-tests and be brought back down for a full examination. But now that its ticket back home has been delayed for the foreseeable future, NASA is opening up the machine for other researchers to utilize, proving there’s no such thing as a free ride on the International Space Station.

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