Blacksmithing For The Uninitiated: Your First Time At The Anvil

June 12, 2019 by 27 Comments

For the past few months we’ve been running this series of Blacksmithing For The Uninitiated posts, exploring the art of forge work for a novice. It’s based upon my experience growing up around a working blacksmith’s business and becoming an enthusiastic if somewhat inexpert smith, and so far we’ve spent our time looking at the equipment you might expect to need were you embarking on your own blacksmith work. Having assembled by now a basic forge of our own it’s now time to fire it up and take to the anvil for our first bit of smithing.

Lighting a forge is easy enough. Some people do it with a gas torch, but I break a piece of firewood into sticks using a hammer with the fuller set in the hardy hole on the anvil as an impromptu splitter. Making a small fire by lighting some paper under my pile of sticks placed on the hearth next to the tuyere I start the blower and then pile coke on top of the resulting conflagration. After about ten minutes I will have a satisfying roar and a heap of glowing coals, and as they burn there will be some slag collecting in the bottom of the fire that I will eventually need to rake out. Continue reading “Blacksmithing For The Uninitiated: Your First Time At The Anvil” →

From Dirt To Space, Backyard Iron Smelting Hackerspace Style

May 22, 2019 by 21 Comments

When I went to a hacker camp in the Netherlands in February I was expecting to spend a few days in a comfortable venue with a bunch of friends, drink some beer, see a chiptune gig, and say “Ooh!” a lot at the exciting projects people brought along. I did all of those things, but I also opened the door to something unexpected. The folks from RevSpace in the Hague brought along their portable forge, and before long I found myself working a piece of hot rebar while wearing comically unsuitable clothing. One thing led to another, and I received an invite to come along and see another metalworking project of theirs: to go form ore to ornamental technology all in one weekend.

From Dirt To Space is a collaboration between Dutch hackerspaces with a simple aim: to take iron ore and process it into a component that will be launched into space. The full project is to be attempted at the German CCCamp hacker camp in August, but to test the equipment and techniques a trial run was required. Thus I found myself in a Le Shuttle car transporter train in the Channel Tunnel, headed for the Hack42 hackerspace in Arnhem where all the parties involved would convene.

Continue reading “From Dirt To Space, Backyard Iron Smelting Hackerspace Style” →

The Drones And Robots That Helped Save Notre Dame

April 17, 2019 by 61 Comments

In the era of social media, events such as the fire at Notre Dame cathedral are experienced by a global audience in real-time. From New York to Tokyo, millions of people were glued to their smartphones and computers, waiting for the latest update from media outlets and even individuals who were on the ground documenting the fearsome blaze. For twelve grueling hours, the fate of the 850 year old Parisian icon hung in the balance, and for a time it looked like the worst was inevitable.

The fires have been fully extinguished, the smoke has cleared, and in the light of day we now know that the heroic acts of the emergency response teams managed to avert complete disaster. While the damage to the cathedral is severe, the structure itself and much of the priceless art inside still remain. It’s far too early to know for sure how much the cleanup and repair of the cathedral will cost, but even the most optimistic of estimates are already in the hundreds of millions of dollars. With a structure this old, it’s likely that reconstruction will be slowed by the fact that construction techniques which have become antiquated in the intervening centuries will need to be revisited by conservators. But the people of France will not be deterred, and President Emmanuel Macron has already vowed his country will rebuild the cathedral within five years.

It’s impossible to overstate the importance of the men and women who risked their lives to save one of France’s most beloved monuments. They deserve all the praise from a grateful nation, and indeed, world. But fighting side by side with them were cutting-edge pieces of technology, some of which were pushed into service at a moments notice. These machines helped guide the firefighters in their battle with the inferno, and stood in when the risk to human life was too great. At the end of the day, it was man and not machine that triumphed over nature’s fury; but without the help of modern technology the toll could have been far higher.

Continue reading “The Drones And Robots That Helped Save Notre Dame” →

Can A Motorized Bicycle Run On Trees?

October 17, 2018 by 59 Comments

Some of the earliest automobiles weren’t powered by refined petrochemicals, but instead wood gas. This wood gas is produced by burning wood or charcoal, capturing the fumes given off, and burning those fumes again. During World War II, nearly every European country was under gasoline rations, and tens of thousands of automobiles would be converted to run on wood gas before the war’s end.

In the century or so since the first car rolled on wood gas, and after hundreds of books and studies were published on the manufacturing and development of wood gas generators and conversion of internal combustion engines, there’s one question: can someone convert a moped to run on wood gas? [NightHawkinLight] finally answered that question.

The basic setup for this experiment is a tiny, tiny internal combustion engine attached to a bicycle. Add a gas tank, and you have a moped, no problem. But this is meant to run on firewood, and for that you need a wood gas generator. This means [NightHawkinLight] will need to burn wood without a whole lot of oxygen, similar to how you make charcoal. There is, apparently, the perfect device to do this, and it’ll fit on the back of a bike. It’s a bee smoker, that thing bee keepers use to calm down a hive of honeybees.

The bee smoker generates the wood gas, which is filtered and cooled in a gallon paint bucket filled with cedar chips. The output from this filter is fed right into where the air filter for the internal combustion engine should be, with an added valve to put more air into the carburetor.

So, with that setup, does the weird bike motorcycle wood gas thing turn over? Yes. The engine idled for a few seconds without producing any useful power. That’s alright, though, because this is just a proof of concept and work in progress. Getting this thing to run and be a useful mode of transportation will require a much larger wood gas generator, but right now [NightHawkinLight] knows his engine can run on wood gas.

Laser Noob: Getting Started With The K40 Laser

September 27, 2018 by 77 Comments

Why spend thousands on a laser cutter/engraver when you can spend as little as $350 shipped to your door? Sure it’s not as nice as those fancy domestic machines, but the plucky K40 is the little laser that can. Just head on down to Al’s Laser Emporium and pick one up.  Yes, it sounds like a used car dealership ad, but how far is it from the truth? Read on to find out!

Laser cutting and engraving machines have been around for decades. Much like 3D printers, they were originally impossibly expensive for someone working at home. The closest you could get to a hobbyist laser was Epilog laser, which would still cost somewhere between $10,000 and $20,000 for a small laser system. A few companies made a go with the Epilog and did quite well – notably Adafruit used to offer laptop laser engraving services.

Over the last decade or so things have changed. China got involved, and suddenly there were cheap lasers on the market. Currently, there are several low-cost laser models available in various power levels. The most popular is the smallest – a 40-watt model, dubbed the K40. There are numerous manufacturers and there have been many versions over the years. They all look about the same though: A blue sheet metal box with the laser tube mounted along the back. The cutting compartment is on the left and the electronics are on the right. Earlier versions came with Moshidraw software and a parallel interface.

Continue reading “Laser Noob: Getting Started With The K40 Laser” →

Katherine Scott: Earth’s Daily Photo Through 200 Cubesat Cameras

September 14, 2018 by 11 Comments

Every year at Supercon there is a critical mass of awesome people, and last year Sophi Kravitz was able to sneak away from the festivities for this interview with Katherine Scott. Kat was a judge for the 2017 Hackaday Prize. She specializes in computer vision, robotics, and manufacturing and was the image analytics team lead at Planet Labs when this interview was filmed.

You’re going to chuckle at the beginning of the video as Kat and Sophi recount the kind of highjinks going on at the con. In the hardware hacking area there were impromptu experiments in melting aluminum with gallium, and one of the afternoon’s organized workshop combined wood and high voltage to create lichtenberg figures. Does anyone else smell burning? Don’t forget to grab your 2018 Hackaday Superconference tickets and join in the fun this year!

Below you’ll find the interview which dives into Kat’s work with satellite imaging.

Continue reading “Katherine Scott: Earth’s Daily Photo Through 200 Cubesat Cameras” →

Apollo 12 Was The Lucky Number Among Apollo Disasters

September 7, 2018 by 30 Comments

I recently saw Apollo 13 again — this time with the score played live by the Houston Symphony. What a crazy coincidence that thirteen has long been considered an unlucky number and that Apollo 13 would be the one we almost lost. However, Apollo 12 almost became a disaster which — after the ordeal with flight 13 — was largely forgotten.

When all was said and done, Apollo 12 would result in a second manned moon landing in November 1969, just four months after Apollo 11. Commanded by Pete Conrad, Alan Bean accompanied Conrad to the surface while Richard Gordon, Jr. kept the getaway vehicle running. But less than a minute after launch something happened that could have been a disaster. Lightning struck the vehicle.

Continue reading “Apollo 12 Was The Lucky Number Among Apollo Disasters” →