A HALO Of LEDs For Every Ear

April 17, 2021 by 28 Comments

Few things get a Hackaday staffer excited like bunches of tiny LEDs. The smaller and denser the better, any form will do as long as we can get a macro shot or a video of a buttery smooth animation. This time we turn to [Sawaiz Syed] and [Open Kolibri] to deliver the brightly lit goods with the minuscule HALO 90 reactive LED earrings.

The HALO 90’s are designed to work as earrings, though we suspect they’d make equally great brooches, hair accessories, or desk objects. To fit this purpose each one is a minuscule 24 mm in diameter and weighs a featherweight 5.2 grams with the CR2032 battery (2.1 g for the PCBA alone). Functionally their current software includes three animation modes, each selectable via a button on device; audio reactive, halo (fully lit), and sparkle. Check out the documentation for details on expected battery life in each mode, but suffice to say that no matter what these earrings will make it through a few nights out.

In terms of hardware, the HALO 90’s are as straightforward as you’d expect. Each device is driven by an STM8 at its maximum 16MHz which is more than fast enough to keep the 90 charliplexed 0402 LEDs humming along at a 1kHz update rate, even with realtime audio processing. In fact the BOM here is refreshingly simple with just 8 components; the LEDs, microcontroller and microphone, battery holder and passives, and the button. [Sawaiz] even designed an exceptionally slick case to go with each pair of earrings, which holds two HALO 90’s with two CR2032’s and includes a magnetic closure for the most satisfying lid action possible.

As with some of his other work, [Sawaiz] has produced a wealth of exceptional documentation to go with the HALO 90’s. They’re available straight from him fully assembled, but with documentation this good the path to a home build should be well lit and accessible. He’s even chosen parts with an eye towards long availability, low cost, and ease of sourcing so no matter when you decide to get started it should be a snap.

It was difficult to choose just a few images from [Sawaiz]’s mesmerizing collection, so if you need more feast your eyes on the expanded set after the break.

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Junkbox Confidential

April 17, 2021 by 42 Comments

Thomas Edison famously quipped “To invent, you need a good imagination and a pile of junk.” Amen, brother. My personal junk pile (ahem, collection of pre-owned electromechanical curiosities) is certainly a source of spare parts, but also a source of surprise and wonder. Sometimes the junk itself spurs the imagination, but sometimes junk is just junk.

There are pieces of used gear that I bought for some particular plan, maybe a decade ago?, and totally forgot. While it’s fun to rediscover them — I bought six used super-soaker pump assemblies, and summer is just around the corner — the sad truth is often that the forgotten pieces were forgotten for a reason. Whatever kooky idea I had at the time has faded, and the parts are all that’s left.

But among these miserable creatures, there are some absolute gems. Parts that continually call out to be used. Bits that would fire even Thomas Edison’s imagination. Unforgetable junk.
Mostly, it’s their physicality that calls out to me. I have a stack of old 5″ hard drive platters, gutted, and converted into essentially a rotary encoder. For years, I used it as a USB scroll wheel on my desk, but most recently it has made reappearances in other goofy projects — a music box for my son that played notes in a row depending on how fast you spun it, and most recently a jog wheel for a one-meter linear motion project that hasn’t really found its full expression yet, but might become a camera slider. Anyway, when I needed a nice physical rotary encoder knob, the hard drive was just sitting there waiting to be used. Continue reading “Junkbox Confidential” →

E.T. Video Game Gets Re-Imagined In 10 Lines Of BASIC

April 17, 2021 by 13 Comments

Most people would recognize E.T. The Extra-Terrestrial for the Atari 2600 by its reputation as one of the worst video games of all time. We’ll have more to say about that in a moment, but E.T. was nevertheless chosen as the inspiration behind [Martin Fitzpatrick]’s re-imagining of the game in ten lines of BASIC code for a contest that encourages and celebrates games written in ten lines of BASIC, or less.

Ten lines of BASIC is a big limitation, even when getting clever by stacking multiple statements into a single line, so [Martin]’s game has a much narrower scope than the original Atari 2600 version. Still, the core elements are present: E.T. must find and gather all the parts of the phone in order to contact his ship, after which he must meet the ship in time to escape. All the while, FBI agents attempt to interfere. The game was written in SAM BASIC, used by the SAM Coupé, a British Z80-based home computer from the late 80s with an emulator available for download.

Now, for lovers of “um, actually” topics, do we have a treat for you! Let’s take this opportunity to review a few things about E.T. The Extra-Terrestrial. That it was a commercial flop is no doubt, but the game itself is often badly misunderstood. Way back in 2013 we covered an extraordinary effort to patch improvements into the binary for the 2600 game, and in the process there’s a compelling case made that the game was in many ways far ahead of its time, and actually quite significant in terms of game design. You can jump right in on an analysis of the hate the game receives, and while reading that it’s helpful to keep in mind that In 1982, many of its peers were games like Space Invaders, with self-evident gameplay that simply looped endlessly.

Replacing An ESP8266 Clone With The Real Thing

April 17, 2021 by 19 Comments

The first time [konbaasiang] ordered some ceiling LED lights from Tuya, he was pleased to find they contained an ESP-12F that could easily be flashed with a different firmware. So when he ordered 30 more of them at a cost of nearly $900 USD, you can understand his frustration to find that the popular WiFi-enabled microcontroller had been swapped out for a pin-compatible clone that Tuya developed called the WB3L.

Some people would have just chalked this one up to bad luck and used the Tuya-supplied software to control their new lights, but not [konbaasiang]. Since the new chip was outwardly identical to the ESP8266, he decided to take the nuclear option and replace them with the genuine article. With a comfortable spot to work from and a nice microscope, he started on his desoldering journey.

Now it would have been nice if he could have just dropped in a real ESP-12F and called it a day, but naturally, it ended up being a bit more complex than that. The WB3L apparently doesn’t need external pull up and pull down resistors, but [konbaasiang] needed them for the swap to work. He could have come up with some kind of custom adapter PCB, but to keep things simple he decided to run a pair of through hole resistors across the top of the ESP-12F for GPIO 1/2, and use a gingerly placed SMD resistor to hold down GPIO 15.

[konbaasiang] reports that all 30 of the lights survived the transplant and are now running his own  homebrew firmware. While this story had a happy ending, it’s still a cautionary tale. With a growing trend towards replacing the venerable ESP8266 with cheaper and less hacker-friendly silicon, buying IoT hardware with the intent to replace its firmware is likely to get riskier in the near future.

Three Ways To Detect The Silver Ball

April 16, 2021 by 13 Comments

We speak from experience when we say that making pinball targets is harder than you might think. The surface area of the part of the ball that touches is oh-so-small, and you really need to have gravity on your side for best results. Luckily, [TechnoChic] did the work for us and came up with these three versatile sensor designs that would be good for any game, not just pinball. They all use fresh, pristine cardboard from the Bezos Barn and a conductive fabric tape made by Brown Dog Gadgets that they call maker tape.

With the possible exception of not being solderable (can you solder it? ours hasn’t showed up yet), maker tape is seemingly superior to copper tape because it is designed to be conductive in the Z-direction, and if you’ve ever laid out a copper tape circuit, you know that tape overlaps are pretty much par for the course.

First on the list is the track switch, which we think is pretty much necessary. After all, what fun is a pinball machine without at least one pair of rails to ride? Might as well score some points at the same time. This one looks to be the trickiest since the rails have to be consistently spaced, otherwise the ball will fall. The drawbridge target uses a cardboard hinge and the weight of the ball to force two pieces of tape together to complete the circuit.

The flappy hole target is probably our favorite because it’s the most adaptable. You could use it for all kinds of things, like getting the ball to a basement level of a pinball game, or if you want to be evil, set it up in the drain area and deduct points every time you lose the ball, or just use it to trigger the next ball to drop. This one would also be really good for something like Skee-Ball and would really keep the BoM cost down compared to say, IR break-beam targets or coin slot switches.

You can check out these sensors in a brief demo after the break, and then see how [TechnoChic] put these ideas to use in this winter-themed pinball machine we showed you a few weeks ago.

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The Imperfect Bipolar Transistor

April 16, 2021 by 15 Comments

We like to pretend that our circuit elements are perfect because, honestly, it makes life easier and it often doesn’t matter much in practice. For a normal design, the fact that a foot of wire has a tiny bit of resistance or that our capacitor value might be off by 10% doesn’t make much difference. One place that we really bury our heads in the sand, though, is when we use bipolar transistors as switches. A perfect switch would have 0 volts across it when it is actuated. A real switch won’t quite get there, but it will be doggone close. But a bipolar transistor in saturation won’t be really all the way on. [The Offset Volt] looks at how a bipolar transistor switches and why the voltage across it at saturation is a few tenths of a volt. You can see the video below.

To understand it, you’ll need a little bit of math and some understanding of the construction of transistors. The idea of using a transistor as a switch is that the transistor is saturated — that is, increasing base current doesn’t make much change in the collector current. While it isn’t perfect, it is good enough to switch a relay or do other common switching tasks.

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Ambitious Spot Welder Really Pushes The Amps

April 16, 2021 by 18 Comments

On the face of it, a spot welder is a simple device. If you dump enough current through two pieces of metal very quickly, they’ll heat up enough to melt and fuse together. But as with many things, the devil is in the details, and building a proper spot welder can be as much about addressing those details as seeing to the basics.

We haven’t featured anything from our friends over at [Make It Extreme], where they’re as much about building tools as they are about using them to build other things, if not more so. We expect, though, that this sturdy-looking spot welder will show up in a future video, because it really looks the business, and seems to work really well. The electronics are deceptively simple — just rewound microwave oven transformers and a simple timer switch to control the current pulse. What’s neat is that they used a pair of transformers to boost the current considerably — they reckon the current at 1,000 A, making the machine capable of welding stock up to 4 mm thick.

With the electrical end worked out, the rest of the build concentrated on the housing. A key to good-quality spot welds is solid physical pressure between the electrodes, which is provided by a leverage-compounding linkage as well as the long, solid-copper electrodes. We’ve got to say that the sweep of the locking handle looks very ergonomic, and we like the way closing down the handle activates the current pulse. Extra points for the carbon-fiber look on the finished version. The video below shows the build and a demo of what it can do.

Most of the spot welders we see are further down the food chain than this one, specialized as they are for welding battery packs and the like. We do recall one other very professional-looking spot welder, though.

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