Blender? No, Grinder

December 25, 2021 by 12 Comments

[Leandro Felipe] is no stranger to the dirty hack, and this video of his conversion of a blender into a handheld rotary grinding tool is no exception. (Embedded below.) But the end result is something pretty useful — a lighter and more maneuverable rotary grinder that’s got a lot more grunt to boot.

(The video is in Portuguese, but the captions work pretty well, once you get over the fact that the robots translate “grinding tool” as “rectifier” a lot of the time. And anyway, you’re here for the hacks.)

The highlights are a handmade coupling that mates the blender motor with the flexible shaft and chuck, purchased separately. And the flattened-out PVC pipe used as a mounting bracket. And him using the motor itself against a file to “lathe” down the drive shaft. And…

The tip of the day comes when he holds the blender motor in a metal vise to test it out. Metal and spinning magnets — what’s the worst that could happen?  Sparks, smoke, and a trip to the thrift store for another used blender.

If you just want to see the finished piece, you can jump ahead to the end. But it’s basically, get yourself a speed-adjustable blender, couple it to the shaft of an off-the shelf grinder, and you’re set.

It’s an idea so conceptually easy, you might wonder if Hackaday has ever showcased a blender dr3mel before. We have. What else can you power with a blender motor?

Thanks [Danjovic] for the tip!

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Self-frosting snowman

Peltier Snow Globe Features Snowman Who Dresses Himself In Real Frost

December 24, 2021 by 22 Comments

We doubt that few of us ever thought that snow globes contain real snow, but now that we’ve seen a snow globe that makes its own snow, we have to admit the water-filled holiday decorating mainstay looks a little disappointing.

Like a lot of the Christmas decorations [Sean Hodgins] has come up with over the years, this self-frosting snowman is both clever in design and cute in execution. The working end is a piece of aluminum turned down into the classic snowman configuration; the lathe-less could probably do the same thing by sticking some ball bearings together with CA glue. Adorned with 3D-printed accessories, the sculpture sits on a pedestal of Peltier coolers, stacked on top of a big CPU cooler. Flanking the as-yet underdressed snowman is a pair of big power resistors, which serve as heating elements to fill the globe with vapor. [Sean]’s liquid of choice is isopropyl alcohol, and it seems to work very well as the figurine is quickly enrobed with frost.

But wait, there’s more — as [Sean] points out, the apparatus is 90% of the way to being a cloud chamber. Maybe we’ll see a less festive version after the holidays. Until then, enjoy his ornament that prints other ornaments, his blinkenlight PCB tree-hangers, or his tiny TV that plays holiday commercials.

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Master craftsperson turns a huge bolt into a pneumatic engraving tool.

Impressive Hack Turns Bolt Into Pneumatic Engraver

December 2, 2021 by 24 Comments

Did you ever see one of those videos that causes you to look at an everyday object in a new light? This is one of those videos (embedded below). And fortunately for us, there’s a write-up to go along with it in case you don’t always understand what’s going on.

In this case, what’s going on is that [AMbros Custom] is masterfully turning a stainless steel M20 bolt into a pneumatic engraving tool. Yeah, you read that correctly. But the most amazing thing about this hack is the minimum of tools used to do it. For one thing, there’s not a lathe in sight — [AMbros Custom] just chucked it into the drill or added a few nuts and clamped it in a vise.

So, how does it work? [AMbros Custom] hooks it up to a compressor, which causes the piston inside to go up and down, agitating the engraving bit. If you don’t want to watch the video, there are a ton of build pictures in the write-up.

What else can you do with a bolt? If you have the tools, you can do plenty. You could even turn one into a secret cash stash for buying more large bolts.

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UV sensing amulet

Tiny Talisman Warns Wearer About UV Exposure

November 14, 2021 by 14 Comments

Given how important our Sun is, our ancestors can be forgiven for seeing it as a god. And even now that we know what it actually is and how it works, it’s not much of a reach to think that the Sun pours forth evil spirits that can visit disease and death on those who bask too long in its rays. So an amulet of protection against the evil UV rays is a totally reasonable project, right?

As is often the case with [mitxela]’s projects, especially the more bedazzled ones, this one is approximately equal parts electronics and fine metalworking. The bulk of the video below focuses on the metalwork, which is pretty fascinating stuff. The case for the amulet was made from brass and sized to fit a CR2032 coin cell. The back of the amulet is threaded to act as a battery cover, and some fancy lathe work was needed there. The case was also electroplated in gold to prevent tarnishing, and lends a nice look when paired up with the black solder mask of the PCB.

On the electronics side, [mitxela] took pains to keep battery drain as low as possible and to make the best use of the available space, choosing an ATtiny84 to support a TTP223 capacitive sensing chip and a VEML6075 UV sensor. The touch sensor allows the wearer to wake the amulet and cycles through UV modes, which [mitxela] learned were not exactly what the sensor datasheet said they were. This required a few software hacks, but in the end, the amulet does a decent job of reporting the UV index and looks fantastic while doing it.

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big LED flashlight

Own The Night With This Ludicrously Bright DIY Flashlight

November 8, 2021 by 27 Comments

If you’re a flashlight person, you know that there’s little you would do to get the brightest, most powerful, most ridiculous flashlight possible. You might even decide to build yourself a ludicrously powerful flashlight, like [Maciej Nowak] did.

If you choose the DIY route, be warned that it’s probably not going to be a simple process, at least if you follow [Maciej]’s lead. His flashlight is machined out of aluminum rounds, all turned down on the lathe to form the head of the flashlight. The head is made from three parts, each of which acts as a heat sink for the five 20-Watt CREE XHP70 LED modules. The LEDs are mounted with care to thermal considerations, and wired in series to DC-DC converter that provides the necessary 30 V using a battery pack made from four 21700 Li-ion cells. The electronics, which also includes a BMS for charging the battery and a MOSFET switching module, form a tidy package that fits into the aluminum handle.

The video below shows that the flashlight is remarkably bright, with a nice, even field with no hotspots. Given the 45-minute useful life and the three-hour recharge time, it might have been nice to make it so anywhere from one to five of the LEDs could be turned on at once. Some interesting effects might be had from switching the LEDs on sequentially, too.

Given the proclivities of our community, it’s no surprise that this is hardly the first powerful flashlight we’ve seen. This one broke the 100-Watt barrier with a single COB LED, while this ammo-can version sports an even higher light output. Neither of them looks much like a traditional flashlight, though, which is where [Maciej]’s build has the edge.

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Hackaday Podcast 142: 65 Days Of Airtime, Racecars Staring At The Ceiling, A Pushy White Cane, And Soapy Water Rockets

October 29, 2021 by No comments

Hackaday editors Elliot Williams and Mike Szczys flap their gums about all the great hacks of the week. Something as simple as a wheel can be totally revolutionary, as we saw with a white cane mod for the visually impaired which adds an omniwheel that knows where it’s going. We enjoyed the collection of great hacks from all over the community that went into a multi-two-liter water rocket build. You’ll hear Elliot and Mike’s great debate about the origin of comments in computer code. And we spend plenty of time joking around about the worlds longest airplane flight (it was in a tiny Cessna and lasted over two months!)

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (55 MB)

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Building Your Own Filing Machine From A Kit

October 7, 2021 by 16 Comments

Files are a very useful important tool if you’re machining your own parts. They can do plenty of shaping themselves on smaller parts in particular. Powering such a tool just makes sense, and a die filer or filing machine is essentially just that, reciprocating a file up and down for you. They’re highly prized amongst clockmakers and model builders, and [jeanluc83] decided to build one at home.

The design chosen was the MLA-18 filing machine, for which castings and parts can be purchased from a company called Metal Lathe Accessories. However, it’s far from a simple screw-together kit. [jeanluc83] goes through the full process of painting, machining, and assembling the kit, which takes quite a bit of work to do properly.

Notably, the design is quite old fashioned in that it does not include its own power source. Instead, the MLA-18 filing machine is fitted with a pulley, such that it can be driven from a motor on a bench. A 1/4 horsepower motor running at roughly 1725 RPM is recommended for best results.

Filing machines aren’t exactly something you’ll find at every hardware store or Harbor Freight, so you might find building your own is the right way to go. Hackaday is, after all, full of examples of hackers building their own tools!