One thing’s for sure: after seeing [Roland Van Roy] build a vertical mill from industrial scrap, we’ve got to find a better quality industrial scrapyard to hang around.
The story of this build started, as many good shop stories do, at the lathe, which in this case was also a scrapyard build that we somehow managed to miss when it first posted. This lathe is decidedly different from the common “Gingery method” we’ve seen a few times, which relies on aluminum castings. Instead, [Roland] built his machine from plate stock, linear slides, and various cast-off bits of industrial machines.
To make his lathe yet more useful, [Roland] undertook this build, which consists of a gantry mounted over the bed of the lathe. The carriage translates left and right along the bed while the spindle, whose axis lines up perfectly with the center axis of the lathe, moves up and down. [Roland] added a platform and a clever vise to the lathe carriage; the lathe tool post and the tailstock are removed to make room for these mods, but can be added back quickly when needed. Digital calipers stand in for digital read-outs (DROs), with custom software running on a Picaxe and a homebrew controller taking care of spindle speed control.
[Roland] reports that the machine, weighing in at about 100 kg, exhibits a fair amount of vibration, which limits him to lighter cuts and softer materials. But it’s still an impressive build, and what really grabbed us was the wealth of tips and tricks we picked up. [Roland] used a ton of interesting methods to make sure everything stayed neat and square, such as the special jig he built for drilling holes in the T-slot extrusions to the use of cyanoacrylate glue for temporary fixturing.
This machine can be driven directly over Bluetooth like an R/C car, or programmed to follow a predetermined path via Arduino code. Here’s how it works: an Arduino Uno drives two servos and one motor. The 1:90 geared motor drives the robot around using a 180° servo to steer. A continuous servo turns the carousel, which holds nearly 140 dominoes. We love that the carousel is designed to be hot-swappable, so you can keep a spare ready to go.
[DIY Machines] really thought of everything. Every dozen or so dominoes, the machine leaves a gap in case one of the dominoes is tipped prematurely. There are also a couple of accessories for it, like a speedy domino loading stick and a fun little staircase bridge to add to your domino creations. Though all the machine files are freely available, [DIY Machines] requests a small donation for the accessories files. Check out the complete build video after the break, followed by a bonus video that focuses on upgrading the machine with an HM10 Bluetooth module for controlling it directly with a phone.
Although most types of radiation are invisible, except for the visible part of the EM spectrum, there are many ways that we can make various types of radiation visible. One of these methods is called ‘scintillation’, which can be used to make ionizing radiation visible. Recently [Lukas Springer] demonstrated how to make scintillators out of what is essentially plastic: bisphenol-A (E45, ‘epoxy’) resin with hardener and other additives.
The essential principle of operation behind a scintillator is its sensitivity to ionizing radiation, along with the tendency to absorb the energy and re-emit it in the form of light, i.e. luminescence. This is akin to the luminescence of LEDs, except that in their case the underlying principle is that of electro-luminescence. In the case of a plastic scintillator, the scintillating material is suspended in the solid polymer matrix base.
As [Lukas] points out, plastic scintillators are hardly ideal when it comes to their sensitivity to ionizing radiation, but they compensate for this by being easy to shape and produce, while being very durable. For this experiment, he used regular epoxy as the scintillator matrix, p-Terphenyl as primary scintillator and Coumarin 102 as the wavelength shifter. These three compounds act as a reaction chain, with the matrix absorbing the radiation and transferring it to the primary scintillator, which in turns emits the energy as light.
As the primary scintillator tends to radiate in the deep UV part of the EM spectrum, a wavelength shifter (i.e. secondary scintillator) which ‘shifts’ the emitted UV radiation into the visible part of the spectrum.
After producing a batch of plastic scintillators following the above recipe, [Lukas] irradiated them with gamma radiation, and found them to perform worse than some already not remarkable Russian PS-based scintillators. [Lukas’s] guess is that the matrix may be absorbing the primary scintillator’s output, or a mismatch between the primary and second scintillator.
While tricky to get right, it does seem like a fun hobby if one has some interesting in chemistry. [Lukas] (@GigaBecquerel on Twitter) provides a basic recipe as well as many other compounds to use for the primary and secondary scintillator, as well as the matrix compound. Enough to get started with.
While searching for a connector recently, I revisited an old project of mine called the Serial Squid. This was to have been my first open-source hardware design. After completing the entire design, PCB, BOM, and preparing for a crowd-funded campaign, I eventually gave up for reasons discussed below, I’ve always thought of this as a failure, but on further reflection I see it in a new light. There were some good lessons learned along the path to abandonment.
Spend those indoor hours leveling up your skills — on offer are classes to learn how to prototype like a mechanical engineer, how to create precision 3D models in Rhino, or how to dive through abstraction for total control of AVR microcontrollers. Each course is led by an expert instructor over five classes held live via weekly video chats, plus a set of office hours for further interaction.
Course overview: Introduces students to Rhino3D, a NURBS based 3D software that contains a little of everything, making it James’ favorite software to introduce students to 3D. Classes are on Tuesdays at 6pm EST beginning January 26th
Course overview: The tips and tricks from years of prototyping and mechanical system design will help you learn to think about the world as a mechanical engineer does. Classes are on Tuesdays at 1pm EST beginning January 26th
Course overview: Explore the internals of AVR architecture; reverse engineer the code generated by the compiler, learn the AVR assembly language, and look at the different peripherals and the registers that control their behavior. Classes are on Wednesdays at 2pm EST beginning January 27th
Consider becoming an Engineering Liaison for HackadayU. These volunteers help keep the class humming along for the best experience for students and instructors alike. Liaison applications are now open.
HackadayU courses are “pay-as-you-wish” with a $10 suggested donation; all proceeds go to charity with 2019 contributions topping $10,100 going to STEAM:CODERS. There is a $1 minimum to help ensure the live seats don’t go to waste. Intro videos for each course from the instructors themselves are found below, and don’t forget to check out the excellent HackadayU courses from 2020.
The first step was to build a basic robotic simulcra of Baby Yoda, which [Manuel] achieved by outfitting a toy with servos, motors and a Raspberry Pi. With everything hooked up, Baby Yoda was able to move his head and arms, and scoot around on wheels, all under the control of a Bluetooth gamepad. With that sorted, [Manuel] added brains in the form of a smartphone running Intel’s OpenBot machine learning platform. This allows Baby Yoda to track and follow people it sees on its smartphone camera, and potentially even navigate real-world spaces with future upgrades.
As large sections of the globe have seen themselves plunged into further resurgences of the pandemic over the past few weeks there has been no let-up in the world of space exploration even for the Christmas holidays, so here we are with another Spacing Out column in which we take a look at what’s going up, what’s flying overhead, and what’s coming down.
Not today, Paul. r2hox from Madrid, Spain, CC BY-SA 2.0.
December was eventful, with China returning lunar samples and Japan doing the same with asteroid dust. And it was reported that we might just possibly have detected radio waves from ET. The truth may be out there and we sincerely want to believe, but this widely reported signal from Proxima Centauri probably isn’t the confirmation of alien life we’ve all been waiting for.
There has been no shortage of launches over the last month from the usual agencies and companies, with a first launch from China of their Long March 8 heavy lift rocket from the Wenchang launch site in Hainan Province. Its payload of five satellites made it safely to orbit, and we expect the rocket will be a workhorse of their future exploration programme. Meanwhile SpaceX conducted a high-altitude test of their Starship SN8 vehicle, which proceeded according to plan until the craft was approaching the landing pad, at which point the failure of one of its engines to fire caused a spectacular crash. This does not equate to an unsuccessful test flight as it performed faultlessly in the rest of its manoeuvres, but it certainly made for some impressive video.
On the subject of SpaceX and Starship, Elon Musk has said he will sell all his personal property to fund a Martian colony. This will require a fleet of up to 1000 Starships, with three launches a day to ferry both colonists and supplies to the Red Planet. He attracted controversy though by saying that interplanetary immigration would be open to people of all means with loans available for the estimated $50,000 one-way travel cost, and Martian jobs on offer to enable the debt to be paid. Many critics replied to his Tweets likening the idea to indentured servitude. It’s worth remembering that Musk is the master of the grand publicity stunt, and while it seems a good bet that SpaceX will indeed reach Mars, it’s also not inconceivable that his timeline and plans might be somewhat optimistic.
A more tangible story from SpaceX comes in their super heavy booster rocket, which is to be reusable in the same manner as their existing Falcon 9, but not landing on its own legs in the manner of the earlier rocket. It will instead dock with its launch tower, being caught by the same support structures used to stabilise it before launch. At first glance this might seem too difficult to succeed, but no doubt people expressed the same doubts before the Falcon 9s performed their synchronised landings.
Finally away from more troubling developments in the political field, The Hill takes a look at some of those likely to have a hand in providing a commercial replacement for the ISS when it eventually reaches the end of its life. They examine the likely funding for NASA’s tenancy on the station, and looked at the cluster of Texas-based companies gearing up for space station manufacture. That’s right — space station modules from the likes of Axiom Space will become a manufactured assembly rather than one-off commissions. The decades beyond the ISS’s current 2030 projected end of life are likely to have some exciting developments in orbit.
The coming year is likely to be an exciting one, with a brace of missions heading to Mars for February as well as a new space station to catch our attention. The Chinese aren’t content to stop at the Moon, with their Tianwen-1 Mars mission due to start exploring our planetary neighbour, and the first Tianhe module of what will become their much larger space station taking to the skies in the coming year. Meanwhile the Red planet will see NASA’s Perseverance rover also reaching its surface, taking with it the Ingenuity helicopter. Finally, the United Arab Emirates’ Hope probe will go into orbit, making the second month one that should have plenty of news.
Wherever you are, keep yourself safe from Earth-bound viruses, and keep looking at the skies in 2021.
