Double Pendulum Uses Custom Slip Rings

November 15, 2019 by 11 Comments

Rotating mechanisms can be a headache when it becomes necessary to deliver power through them. [Igor Brkic] faced just such a challenge when creating his double-pendulum build, and solved it with a little DIY.

The project is known as KLAATNO, inspired by the Croatian word for pendulum, klatno. It’s a mechanical installation piece, consisting of a power-assisted pendulum, with a second pendulum fitted at the end of the swinging arm. A 24 volt geared motor is used to drive the assembly. It’s controlled by an Arduino Pro Mini, which measures the back EMF from the motor terminals to determine the speed and direction of the motor’s movement.

To make the installation more visually striking, EL wire was installed on the swinging arms of the twin pendulums. This required the transfer of power to the rotating assembly, which was achieved through the use of custom made slip rings. Copper sheet is used in combination with a flexible metal wire sourced from a guitar string. It’s not as low-friction as [Igor] would like, but it gets the job done.

It’s a fun installation that would be perfectly at home in the common area of any university engineering building. Of course, our favorite pendulums are of the siege weapon variety. Video after the break.

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Music Box Paper-Punching Machine Settles The Score

November 15, 2019 by 11 Comments

As soon as [pashiran] laid eyes on his first hand-cranked music box, he knew he was in love. Then, he started punching the holes for his first ditty. As the repetitive stress of punching heated up his arm, his love cooled a bit. Annealed by the ups and downs of this experience, he decided to design a machine that can punch the holes automatically.

Soon, [pashiran] found his people — a community of music boxers that transform MIDI files to DXF format, which creates coordinates for CAD software. In [pashiran]’s music puncher, an Arduino MEGA takes a DXF file and bubble-sorts the jumble of x-coordinates. The MEGA conducts a trio of two stepper motors and DC motor. One stepper pushes the paper through on the x-axis, and the other moves the puncher head back and forth across the paper scroll as the y-axis. The DC motor moves the punch up and down.

Now, paired with [Martin] of [Wintergatan]’s method for chaining music box paper together, [pashiran] can write a prog-rock-length opus without fear of repetitive stress injury. And since he’s published the STL and INO files, now you can, too. Watch it punch and play 250 notes worth of “See My Vest” “Be Our Guest” after the break.

There’s more than one way to avoid manually punching all those holes. When [Wintergatan] was wrestling this problem, he inspired the hacker community to create a MIDI-to-laser-cut-stencil solution.

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A Self-Expanding PWM Driver

November 15, 2019 by 8 Comments

For smaller microcontrollers, having enough outputs for the job is sometimes a challenge. A common solution is to do some sort of multiplexing with the available outputs or perhaps something more advanced such as Charlieplexing, but another good option is to use a specialized driver board. What’s even better is if you can daisy chain driver boards to get even more outputs.

[Eric] has been working on a 16 channel LED project but first wanted to build a driver board with 8 channels. Before building a full 16 channel version he realized that he could take the same 8 channel board, make a mirror image of it, and attach it underneath the first board with headers in order to double the number of channels available. Without having to build a separate 16-channel board, this shortcut saved [Eric] some time and a great deal of effort.

This is a great example of working smarter, not harder. Each of the 8 or 16 channels has full PWM support as well to support PWM dimming, and a similar board could be built for motor control as well. It’s a good illustration of how good design can end up working for you as well. And if you need even more outputs, Charlieplexing is one way to get them.

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Finally Your Air Drumming Has An Outlet

November 15, 2019 by 8 Comments

Two engineering students are hard at work on this air drum which they hope will help disabled people and people in nursing homes. Though, we think it just looks fun!

Each board is its own module consisting of the electronics and 3D printed cases. The modules each contain an arduino mini, IR sensor, and LEDs. They share power, audio, and communicate with an i2c bus. Two modules are special, one holds the power system and the other a Raspberry Pi. The units can be put together in different configurations. Finally, they are capped with speaker units.

The demo shown in the video, which you can see after the break, looks fun. The response time is pretty fast and it looks like you can measure all sorts of parameters. This can then be translated into different velocities, pitches, and instruments. It’s somewhere between a theremin and a drum kit, very cool.

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DSP Spreadsheet: IQ Diagrams

November 15, 2019 by 5 Comments

In previous installments of DSP Spreadsheet, we’ve looked at generating signals, mixing them, and filtering them. If you start trying to work with DSP, though, you’ll find a topic that always rears its head: IQ signals. It turns out, these aren’t as hard as they appear at first and, as usual, we’ll tackle them in a spreadsheet.

What does IQ stand for? The I stands for “in phase” and the Q stands for quadrature. By convention, the I signal is a cosine wave and the Q signal is a sine wave. Another way to say that is that the I and Q signals are 90 degrees out of phase. By manipulating the amplitude of I and Q, you can create complex modulation or, conversely, demodulate signals. We’ll see a spreadsheet that shows that completely next time.

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Needling Your Projects: 3D Printed PCB Probing Jig Uses Accupuncture Needles

November 15, 2019 by 18 Comments

Trying to probe a modern electronic circuit with tiny SMD components, without letting the magic smoke escape in the process, can be quite a challenge. Especially since we hackers have not yet developed the number of appendages required to hold 3 different probes in place while operating both an oscilloscope and a computer. [Giuseppe Finizia] solved this problem with a 3D printed PCB probing jig that uses acupuncture needles.

As part of [Giuseppe] day job as an engineer at an electronic forensics laboratory, he does technical investigations on seized devices, which involves quite a bit of probing. The jig consists of a base plate with slots in which PCB holders of various configurations slide to hold all shapes and sizes of PCBs. Around the circumference of the plate there are multiple positions for adjustable probing “cranes”, each of which hold an acupuncture needle that is crimped or soldered to a wire. Each needle holder has a bit of flex which allows it to maintain downward pressure for a positive connection.

Making one-off tools and jigs is arguably one of the best applications for 3D printing, of which this is a perfect example. You can of course point solder wires or use test hooks if you have something to grab onto, but for easily probing multiple point on any PCB, this looks like a damn good solution. If you’re trying to trace a single signal, a precision pantograph might be your friend, or you can add a foot switch to your oscilloscope for quickly checking a circuit by hand.

[Jonathon Oxer] from the YouTube channel SuperHouse did a very nice video on the jig and made some small modifications. Check out the video after the break.

This Week In Security: Fuzzing Fixes, Foul Fonts, TPM Timing Attacks, And More!

November 15, 2019 by 11 Comments

An issue was discovered in libarchive through Google’s ClusterFuzz project. Libarchive is a compression and decompression library, widely used in utilities. The issue here is how the library recovers from a malformed archive. Hitting an invalid header causes the memory in use to be freed. The problem is that it’s possible for file processing to continue even after that working memory has been freed, leading to all kinds of problems. So far an actual exploit hasn’t been revealed, but it’s likely that one is possible. The problem was fixed back in May, but the issue was just announced to give time for that update to percolate down to users.

Of note is the fact that this issue was found through Google’s fuzzing efforts. Google runs the oss-fuzz project, which automatically ingests nightly builds from around 200 open source projects and runs ClusterFuzz against them. This process of throwing random data at programs and functions has revealed over 14,000 bugs.
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