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Hackaday Links: October 13, 2019

October 13, 2019 by 20 Comments

Trouble in the Golden State this week, as parts of California were subjected to planned blackouts. Intended to prevent a repeat of last year’s deadly wildfires, which were tied in part to defective electrical distribution equipment, the blackouts could plunge millions in the counties surrounding Sacramento into the dark for days. Schools have canceled classes, the few stores that are open are taking cash only, and hospitals are running on generators. It seems a drastic move for PG&E, the utility that promptly went into bankruptcy after being blamed for last year’s fires, but it has the support of the governor, so the plan is likely to continue as long as the winds do. One group is not likely to complain, though;  California amateur radio operators must be enjoying a greatly decreased noise floor in the blackout areas, thanks to the loss of millions of switch-mode power supplies and their RF noise.

Good news, bad news for Fusion 360 users. Autodesk, the company behind the popular and remarkably capable CAD/CAM/CAE package, has announced changes to its licensing scheme, which went into effect this week. Users no longer have to pay for the “Ultimate” license tier to get goodies like 5-axis machining and generative design tools, as all capabilities are now included in the single paid version of Fusion 360. That’s good because plenty of users were unwilling to bump their $310 annual “Standard” license fee up to $1535 to get those features, but it’s bad because now the annual rate goes to $495. In a nice nod to the current userbase, those currently on the Standard license, as well as early adopters, will get to keep the $310 annual rate as long as they renew, and The $495 pricing tier went into effect in November of 2018, while anyone still on the $310 annual price was grandfathered in (and will remain to be). At that time there was still a $1535 tier called Ultimate, whose price will now be going away but the features remain in the $495 tier which is now the only pricing option for Fusion 360. Ultimate users will see a $1040 price drop. As for the current base of freeloaders like yours truly, fear not: Fusion 360 is still free for personal, non-commercial use. No generative design or tech support for us, though. (Editor’s Note: This paragraph was updated on 10/14/2019 to clarify the tier changes after Autodesk reached out to Hackaday via email.)

You might have had a bad day at the bench, but was it as bad as Román’s? He tipped us off to his nightmare of running into defective Wemos D1 boards – a lot of them. The 50 boards were to satisfy an order of data loggers for a customer, but all the boards seemed caught in an endless reboot loop when plugged into a USB port for programming. He changed PCs, changed cables, but nothing worked to stop the cycle except for one thing: touching the metal case of the module. His write up goes through all the dead-ends he went down to fix the problem, which ended up being a capacitor between the antenna and ground. Was it supposed to be there? Who knows, because once that cap was removed, the boards worked fine. Hats off to Román for troubleshooting this and sharing the results with us.

Ever since giving up their “Don’t be evil” schtick, Google seems to have really embraced the alternative. Now they’re in trouble for targeting the homeless in their quest for facial recognition data. The “volunteer research studies” consisted of playing what Google contractors were trained to describe as a “mini-game” on a modified smartphone, which captured video of the player’s face. Participants were compensated with $5 Starbucks gift cards but were not told that video was being captured, and if asked, contractors were allegedly trained to lie about that. Contractors were also allegedly trained to seek out people with dark skin, ostensibly to improve facial recognition algorithms that notoriously have a hard time with darker complexions. To be fair, the homeless were not exclusively targeted; college students were also given gift cards in exchange for their facial data.

For most of us, 3D-printing is a hobby, or at least in service of other hobbies. Few of us make a living at it, but professionals who do are often a great source of tips and tricks. One such pro is industrial designer Eric Strebel, who recently posted a video of his 3D-printing pro-tips. A lot of it is concerned with post-processing prints, like using a cake decorator’s spatula to pry prints off the bed, or the use of card scrapers and dental chisels to clean up prints. But the money tip from this video is the rolling cart he made for his Ultimaker. With the printer on top and storage below, it’s a great way to free up some bench space.

And finally, have you ever wondered how we hackers will rebuild society once the apocalypse hits and mutant zombie biker gangs roam the Earth? If so, then you need to check out Collapse OS, the operating system for an uncertain future. Designed to be as self-contained as possible, Collapse OS is intended to run on “field expedient” computers, cobbled together from whatever e-waste can be scrounged, as long as it includes a Z80 microprocessor. The OS has been tested on an RC2014 and a Sega Master System so far, but keep an eye out for TRS-80s, Kaypros, and the odd TI-84 graphing calculator as you pick through the remains of civilization.

Shapeshifter – An Open Source Drum Machine

October 13, 2019 by 2 Comments

With microcontrollers growing ever more powerful each new generation, things that were mere pipedreams before are now readily possible. The Shapeshifter drum machine is a perfect example.

Shapeshifter’s design is open-source, with everything available on Github for the curious musical tinkerers out there. The device is built around a PCB with only through-hole components, making assembly easy for even the least experienced enthusiasts out there. A Teensy 3.6 is then slotted into the socket on the board, providing 180MHz of grunt to run the show. It’s an excellent choice, as the Teensy platform has a huge range of libraries which make it simple to work with audio.

Being open-source, not only is it a cinch to make your own, but there’s plenty of room to remix the design to your personal tastes. There’s even a breadboarding area and the capability to add an expansion card for even more possibilities. Some users have even gone so far as to add displays and filter mods to really open things up.

We love a good drum machine at Hackaday, from the Amstrad-based to pocket-sized wonders. If you’ve got a build of your own, be sure to drop it in the tips line.

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Nixie Clock Failure Analysis, [Dalibor Farný] Style

October 13, 2019 by 2 Comments

We’ve become sadly accustomed to consumer devices that seem to give up the ghost right after the warranty period expires. And even when we get “lucky” and the device fails while it’s still covered, chances are that there will be no attempt to repair it; the unit will be replaced with a new one, and the failed one will get pitched in the e-waste bin.

Not every manufacturer takes this approach, however. When premium quality is the keystone of your brand, you need to take field failures seriously. [Dalibor Farný], maker of high-end Nixie tubes and the sleek, sophisticated clocks they plug into, realizes this, and a new video goes into depth about the process he uses to diagnose issues and prevent them in the future.

One clock with a digit stuck off was traced to via failure by barrel fatigue, or the board material cracking inside the via hole and breaking the plated-through copper. This prompted a board redesign to increase the diameter of all the vias, eliminating that failure mode. Another clock had a digit stuck on, which ended up being a short to ground caused by pin misalignment; when the tube was plugged in, the pins slipped and scraped some solder off the socket and onto the ground plane of the board. That resulted in another redesign that not only fixed the problem by eliminating the ground plane on the upper side of the board, but also improved the aesthetics of the board dramatically.

As with all things [Dalibor], the video is a feast for the eyes with the warm orange glow in the polished glass and chrome tubes contrasting with the bead-blasted aluminum chassis. If you haven’t watched the “making of” video yet, you’ve got to check that out too.

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Prusa Unveils New Mini 3D Printer, Shakes Up The Competition

October 13, 2019 by 83 Comments

For the last couple of years, consumer desktop 3D printer choices in the under $1,000 USD range have fallen into two broad categories: everything bellow $500 USD, and the latest Prusa i3. There are plenty of respectable printers made by companies such as Monoprice and Creality to choose from on that lower end of the scale. It wasn’t a luxury everyone could justify, but if you had the budget to swing the $749 for Prusa’s i3 kit, the choice became obvious.

Of course, that was before the Prusa Mini. Available as a kit for just $349, it’s far and away the cheapest printer that Prusa Research has ever offered. But this isn’t just some rebranded hardware, and it doesn’t compromise on the ideals that have made the company’s flagship machine the de facto open source FDM printer. For less than half the cost of the i3 MK3S, you’re not only getting most of the larger printer’s best features and Prusa’s renowned customer support, but even capabilities that presumably won’t make it to the i3 line until the MK4 is released.

Josef Průša was on hand to officially unveil his latest printer at the 2019 East Coast Reprap Festival, where I got the chance to get up close and personal with the diminutive machine. While it might be awhile before we can do a full review on the Mini, it’s safe to say that this small printer is going to have a big impact on the entry-level market.

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Not All 7-Segment Displays Are Electronic

October 13, 2019 by 23 Comments

There are a variety of means by which numbers can be displayed from an electronic circuit, and probably the most ubiquitous remains the seven-segment display. Take seven LEDs, lamps, LCDs, VFD segments or mechanical flip-dot style units in the familiar rectangular figure eight, and your microcontroller or similar can display numbers. There are a variety of different interfaces, but at most all that is needed is a level shifter and a driver.

Sometimes though we encounter a completely novel 7-segment display, and such is the case with [Fhuable]’s all mechanical single digit display. It bears a superficial resemblance to a flipdot display, but instead of a magnetic actuator, it instead uses a complex system of gears and cams to flip the segments sequentially from the turning of a small crank. It appears to be the same mechanism he’s used in his subscription counter project whose video we’ve placed below the break, and it is truly a thing of beauty. We’re not entirely certain how useful it would be as a general-purpose display in its current form, however, we can see it being adapted with relative ease. A clock might, for example, be an eye-catching project.

Most displays that make it here have some electrical components, so it’s unusual to see an entirely mechanical one. But that’s not necessarily always the case.

Continue reading “Not All 7-Segment Displays Are Electronic” →

DIY MIDI Looper Controller Looks Fantastic!

October 13, 2019 by 4 Comments

Due to pedalboard size, complicated guitar pedals sometimes reduce the number of buttons to the bare minimum. Many of these pedals are capable of being controlled with an external MIDI controller, however, and necessity being the mother of invention and all, this is a great opportunity to build something and learn some new skills at the same time. In need of a MIDI controller, Reddit user [Earthwin] built an Arduino powered one to control his Boss DD500 Looper pedal and the result is great looking.

Five 16×2 LCD screens, one for each button, show the functionality that that button currently has. They are attached (through some neat wiring) to a custom-built PCB which holds the Arduino that controls everything. The screens are mounted to an acrylic backplate which holds the screens in place while the laser-cut acrylic covers are mounted to the same plate through the chassis. The chassis is a standard Hammond aluminum box that was sanded down, primed and then filler was used to make the corners nice and smooth. Flat-top LEDs and custom 3D printed washers finish off the project.

[Earthwin] admits that this build might be overkill for the looper that he’s using, but he had fun building the controller and learning to use an Arduino. He’s already well on his way to building another, using the lessons learned in this build. If you want to build your own MIDI controller, this article should help you out. And then you’re ready to build your controller into a guitar if you want to.

[Via Reddit]

Quality Sound-Proof Cans From Personal Protective Equipment

October 12, 2019 by 13 Comments

Working in a noisy office can be distracting. To combat the problem in his workplace [Rikard Anglerud] bought himself a pair of 3M ear defenders. They were good, but not quite good enough to completely extinguish the noise, so he inserted the drivers from a pair of cheap headphones and played a low-level white noise. This prototype proved effective, so he returned to the project and produced a much nicer pair that approach much more costly cans in their execution.

[Rikard’s] first set of headphones left something to be desired in the quality department. The second set followed with a pair of better-quality drivers sourced online, and more care was taken with cable routing and in their fitting. Finally some filler was used to remove the moulded 3M branding, and make them look more hi-fi than workwear.

From an audiophile perspective these cans might not approach a very high quality pair because their drivers are unlikely to be matched to the acoustic properties of their enclosures. But it sounds as though he’s achieved an adequate result despite that, and completely satisfied his need to exclude office noise.