FOSSCON 2018: Where Open Source And LEGO Collide

September 7, 2018 by 10 Comments

It probably won’t come as a surprise to anyone reading this, but hackers and makers absolutely love LEGO. We think you’d be hard pressed to find a Hackaday reader, young or old, that hasn’t spent some quality time with the little plastic bricks from Billund, Denmark. So it follows that there’s a considerable community of individuals who leverage their better than average technical prowess to utilize LEGO in new and unique ways. But the activities and history of these LEGO hackers is not exactly common knowledge to those who aren’t heavily vested in the hobby.

During the recent FOSSCON 2018 in Philadelphia, Daniel Pikora gave attendees a comprehensive look at the intersection of open source development and the world’s most popular brand of construction toys. A software developer with a penchant for open source code by trade, he’s also an avid member of what’s known as the Adult Fan of LEGO (AFOL) community who’s exhibited his creations at shows across the United States and Canada. Such a unique perspective, with a foot in both the FOSS and LEGO camps, makes Daniel an ideal tour guide for this particular microcosm of toys and tech.

In a whirlwind presentation that took attendees through 49 slides in about as many minutes, Daniel covered LEGO’s beginnings in the 1930s to the rise of 3D printed custom bricks, and everything in between. Some of the engineering-centric product lines, such as Technic and Mindstorms, were already fairly well known to the types of folk who spent a beautiful Saturday in Philadelphia at an open source conference. But Daniel’s deep-dive into the long history of open source LEGO projects brought to light the work of so many dedicated developers that everyone walked away with a newfound respect for the amount of work the AFOL community has put into elevating LEGO from a child’s toy to a legitimate tool. Join me below for a look at the particulars of that deep dive.

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We’re Hiring: Come Join Us!

September 7, 2018 by 57 Comments

You wake up in the morning, and check Hackaday over breakfast. Then it’s off to work or school, where you’ve already had to explain the Jolly Wrencher to your shoulder-surfing colleagues. And then to a hackspace or back to your home lab, stopping by the skull-and-cross-wrenches while commuting, naturally. You don’t bleed red, but rather #F3BF10. It’s time we talked.

The Hackaday writing crew goes to great lengths to cover all that is interesting to engineers and enthusiasts. We find ourselves stretched a bit thin and it’s time to ask for help. Want to lend a hand while making some extra dough to plow back into your projects? We’re looking for contributors to write a few blog posts per week and keep the Hackaday flame burning.

Contributors are hired as private contractors and paid for each article. You should have the technical expertise to understand the projects you write about, and a passion for the wide range of topics we feature. You’ll have access to the Hackaday Tips Line, and we count on your judgement to help us find the juicy nuggets that you’d want to share with your hacker friends.

If you’re interested, please email our jobs line and include:

  • One example post written in the voice of Hackaday. Include a banner image, at least 150 words, the link to the project, and any in-links to related and relevant Hackaday features. We need to know that you can write.
  • Details about your background (education, employment, interests) that make you a valuable addition to the team. What do you like, and what do you do?
  • Links to your blog/project posts/etc. that have been published on the Internet, if any.

What are you waiting for? Ladies and Gentlemen, start your applications!

The How And Why Of Tungsten Carbide Inserts, And A Factory Tour

September 7, 2018 by 11 Comments

It seems a touch ironic that one of the main consumables in the machining industry is made out of one of the hardest, toughest substances there is. But such is the case for tungsten carbide inserts, the flecks of material that form the business end of most of the tools used to shape metal. And thanks to one of the biggest suppliers of inserts, Sweden’s Sandvik Coromant, we get this fascinating peek at how they’re manufactured.

For anyone into machining, the video below is a must see. For those not in the know, tungsten carbide inserts are the replaceable bits that form the cutting edges of almost every tool used to shape metal. The video shows how powdered tungsten carbide is mixed with other materials and pressed into complex shapes by a metal injection molding process, similar to the one used to make gears that we described recently. The inserts are then sintered in a furnace to bind the metal particles together into a cohesive, strong part. After exhaustive quality inspections, the inserts are ground to their final shape before being shipped. It’s fascinating stuff.

Coincidentally, [John] at NYC CNC just released his own video from his recent jealousy-inducing tour of the Sandvik factory. That video is also well worth watching, especially if you even have a passing interest in automation. The degree to which the plant is automated is staggering – from autonomous forklifts to massive CNC work cells that require no operators, this looks like the very picture of the factory of the future. It rolls some of the Sandvik video in, but the behind-the-scenes stuff is great.

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Apollo 12 Was The Lucky Number Among Apollo Disasters

September 7, 2018 by 30 Comments

I recently saw Apollo 13 again — this time with the score played live by the Houston Symphony. What a crazy coincidence that thirteen has long been considered an unlucky number and that Apollo 13 would be the one we almost lost. However, Apollo 12 almost became a disaster which — after the ordeal with flight 13 — was largely forgotten.

When all was said and done, Apollo 12 would result in a second manned moon landing in November 1969, just four months after Apollo 11. Commanded by Pete Conrad, Alan Bean accompanied Conrad to the surface while Richard Gordon, Jr. kept the getaway vehicle running. But less than a minute after launch something happened that could have been a disaster. Lightning struck the vehicle.

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Don’t Look Now, But Your Necklace Is Listening

September 7, 2018 by 9 Comments

There was a time when the average person was worried about the government or big corporations listening in on their every word. It was a quaint era, full of whimsy and superstition. Today, a good deal of us are paying for the privilege to have constantly listening microphones in multiple rooms of our house, largely so we can avoid having to use our hands to turn the lights on and off. Amazing what a couple years and a strong advertising push can do.

So if we’re going to be funneling everything we say to one or more of our corporate overlords anyway, why not make it fun? For example, check out this speech-to-image necklace developed by [Stephanie Nemeth]. As you speak, the necklace listens in and finds (usually) relevant images to display. Conceptually this could be used as an assistive communication technology, but we’re cool with it being a meme display device for now.

Hardware wise, the necklace is just a Raspberry Pi 3, a USB microphone, and a HyperPixel 4.0 touch screen. The Pi Zero would arguably be the better choice for hanging around your neck, but [Stephanie] notes that there’s some compatibility issues with Node.js on the Zero’s ARM6 processor. She details a workaround, but says there’s no guarantee it will work with her code.

The JavaScript software records audio from the microphone with SoX, and then runs that through the Google Cloud Speech-to-Text service to figure out what the wearer is saying. Finally it does a Google image search on the captured words using the custom search JSON API to find pictures to show on the display. There’s a user-supplied list of words to ignore so it doesn’t try looking up images for function words (such as “and” or “however”), though presumably it can also be used to blacklist certain imagery you might not want popping up on your chest in mixed company.

We’d be interested in seeing somebody implement this software on a Raspberry Pi powered digital frame to display artwork that changes based on what the people in the room are talking about. Like in Antitrust, but without Tim Robbins offing anyone.

Photon Door Lock Swaps Keys For A POST Request

September 7, 2018 by 18 Comments

At this point we’re all well aware of the fact that there is some inherent danger involved when bringing “things” onto the Internet. Nobody wants to come home to a smoldering pile of ruble because their Internet connected toaster oven decided to get stuck on “Hades.” But even with the risks, occasionally we see projects that prove at least some intrepid hackers are managing to navigate the Internet of Things to solve real-world problems.

[Daniel Andrade] writes in to tell us about the Internet controlled entry system he’s setup at his new apartment, and while we imagine it’s not for everyone, we can’t deny it seems like it has improved his quality of life. Rather than giving all of his friends a copy of his key, he’s setup a system where anyone who has the appropriate link can “buzz” themselves in through the building’s existing intercom system.

Thanks to the old-school intercom setup, the hardware for this project is simple in the extreme. All [Daniel] needed was a relay to close the circuit on the door buzzer, and a way to fire it off. For his controller he chose the Photon from Particle, which is perhaps a bit overkill, but we all tend to work with what we’re personally comfortable with.

Most of the work went into the software, as [Daniel] ended up coming with two distinct ways to control the door lock over the Internet. The first method uses Blynk, which allows you to create slick visual interfaces for mobile devices. His second version is controlled with a POST request to a specific URL, which he likes because it gives him more flexibility as to how he can interact with the lock. Currently he has a simple web page setup that lets friends and family open the door by just clicking a button.

We’ve seen a similar setup using the Photon to open a garage door, and plenty of people have taken to using Blynk to control their home automation setups. All the tools are available for you to roll your own IoT gadgets, you just need to figure out what to do with the things…

You Can’t Build A Roland TR-808 Because You Don’t Have Faulty Transistors

September 6, 2018 by 55 Comments

That headline sounds suspect, but it is the most succinct way to explain why the Roland TR-808 drum machine has a very distinct, and difficult to replicate noise circuit. The drum machine was borne of a hack. As the Secret Life of Synthesizers explains, it was a rejected part picked up and characterized by Roland which delivers this unique auditory thumbprint.

Pictured above is the 2SC828-R, and you can still get this part. But it won’t function the same as the parts found in the original 808. The little dab of paint on the top of the transistor indicates that it was a very special subset of those rejected parts (the 2SC828-RNZ). A big batch of rejects were sold to Roland back in the 1970’s — which they then thinned out in a mysterious testing process. What was left went into the noise circuit that gave the 808 its magical sizzle. When the parts ran out, production ended as newer processes didn’t produce the same superbly flawed parts.

This is an incredible story that was highlighted in 808, a documentary premiered at SXSW back in 2015. The film is currently streaming on Amazon Prime (and to rent everywhere else) and is certainly worth your time just to grasp how seminal this drum machine has been in hip hop and several other music genres.

For modern product developers, betting your production on a batch of reject parts is just batty. But it was a very different time with a lot fewer components on the market. What worked, worked. You do have to wonder how you stumble upon the correct trait in an obscure batch of reject parts? Looks like we’ll be adding Ikutar Kakehashi’s book I Believe in Music: Life Experiences and Thoughts on the Future of Electronic Music by the Founder of the Roland Corporation to our reading list.

[via EMSL]