Printed It: Parametric Hex Key Holder

Desktop 3D printing is an incredible technology to be sure, but it’s not a cure-all. If you’re interested in making something in large numbers, or if production speed is a concern, 3D printing probably isn’t what you’re looking for. But on the flip side, if you want to make a few highly specialized or customized objects, desktop 3D printing represents an absolute revolution in capability for the individual hacker and maker.

In our ongoing mission to prove that desktop 3D printing isn’t just a novelty, we keep a close eye out for printable objects which play to the strengths of the technology. You won’t find any benchmarks or dust collectors here; everything featured in Printed It is a bona fide practical object. An ideal entry into this series is something that you wouldn’t need to print more than a few times, isn’t easily sourced or made via traditional means, and if possible, offers some form of customization which makes it more suitable to the individual’s needs than what’s commercially available.

Not every object we feature hits all of these marks, but this parametric hex key holder designed by [Daniel Leitner] absolutely does. This object was created to address a problem that we imagine most Hackaday readers share: taming an ever-growing collection of hex keys. What’s more, this design is something of an open source success story. It’s an idea that passed through the hands of multiple community members, becoming more refined and functional as it went. Even if you don’t personally need to wrangle some unruly hex keys, this object is a fascinating look at how 3D printing and the community that has sprouted up around it is truly evolving the process of going from concept to execution.

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HD Video And Telemetry Link Uses Standard WiFi Hardware

[GlytchTech] decided to implement his own Digital Data Link (DDL) for his drone experiments, and by using a Raspberry Pi Zero and some open-source software, he succeeded in creating a mostly self-contained system that delivers HD video and telemetry using an Android phone as a display.

USB tethered Android phone used as a display and touch interface.

The link uses standard WiFi hardware in a slightly unusual way to create a digital data link that acts more like an analog system, with a preference for delivering low latency video and a graceful drop-off when signal quality gets poor. A Raspberry Pi Zero, Alfa NEH WiFi card, external antenna, battery, and a 3D printed enclosure result in a self-contained unit. Two are needed: one for each end of the link. One unit goes on the drone and interfaces to the flight controller, and the other is for the ground station.

A companion android app allows for just about any old Android phone to serve as video feed, on-screen display of telemetry data, and touchscreen interface.

The software is DroneBridge (GitHub repository) and it implements Wifibroadcast which uses WiFi radios, but without the usual WiFi functionality. A Raspberry Pi is the usual platform, but there’s also an ESP32 port. The software is capable of even more, but so far suits [GlytchTech]’s needs just fine, and he was able to refine his original Watch_Dogs-inspired hacking drone with it.

2018: As The Hardware World Turns

2018 is almost over, and we have another year in the dataset: an improbable number of celebrities died in 2016. The stock market is down, and everyone thinks a crash is coming. Journalists are being killed around the world. Fidget spinners aren’t cool anymore. Fortnite. Trade wars.

But not everything is terrible: Makerbot released a new printer and oddly no one complained. It was just accepted that it was an overpriced pile of suck. Elon Musk is having a great year, press and Joe Rogan notwithstanding, by launching a record number of rockets and shipping a record number of cars, and he built a subway that we’re not calling a subway. FPGA development is getting easier with new platforms and new boards. There is a vast untapped resource in 18650 cells just sitting on sidewalks in the form of scooters, and I’m going to keep mentioning this until someone actually builds a power wall out of scooters.

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Top Secret Teardown Reveals Soviet Missile Secrets

Technology has moved at such a furious pace that what would have been most secret military technology a few decades ago is now surplus on eBay. Case in point: [msylvain59] picked up a Soviet-era K-13 IR seeker used to guide air-to-air missiles to their targets. Inside is a mechanical gyroscope turning at over 4,000 RPM, a filter made of germanium to block visible light, and a photoresistor. It’s sobering to think you can get all of this in a few small packages these days, if not integrated into one IC.

Fitting on top of a missile, the device isn’t that large anyway, but it is nothing like what a modern device would look like. A complex set of electronics processes the signal and moves steering actuators that control fins and other controls to guide the missile’s flight. You can see a video of the device giving up its secrets, below.

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Doomba Transports Your Living Room To Hell

Despite being over 25 years old, the original DOOM is still a favorite among gamers and hackers alike. For years now, running the 1993 demonic shooter has been a critical milestone when hacking or reverse engineering a piece of gear, and at this point we’ve seen it run on everything from voting machines to cameras.

But this time around, DOOM isn’t actually running on the device being hacked. Instead, the Roomba 980 that [Rich Whitehouse] has doing his bidding is being used to generate new DOOM levels based on the maps it makes of rooms while going about its business. To be fair they’re pretty simplistic maps, and most of us don’t live in a home quite palatial enough to even fill out shareware trial of id Software’s classic, but it’s still a neat trick.

For those who might not be up to date with the latest and greatest in the world of robotic helpers, newer model Roomba vacuums are equipped with a camera and the ability to generate 3D maps of its environment using a technique called Vision Simultaneous Localization and Mapping (VSLAM). Ostensibly this capability is used to create accurate maps of hazards in the cleaning area, but of course it did set off some privacy alarm bells when introduced due to the possibility that scans of users homes could end up being used for nefarious purposes. Roomba manufacturer iRobot swears they aren’t doing anything suspect with the data their robots collect while traveling through the user’s home, but that hasn’t stopped [Rich] from using the technology as a portal to Hell.

Using “DOOMBA”, the user is able to download the mapping data off of their Roomba 980 (it might work on other models, but hasn’t been tested yet) over the local network and import it into Noesis, a 3D model viewing program developed by [Rich]. The imported map is essentially just a 2D diagram of the home’s floor plan, which on its own wouldn’t make for a terribly interesting DOOM level, so the software will take the liberty of seeding it with weapons, baddies, and all the other varied delights of the netherworld. The user can fiddle around with these settings to try and fine-tune their homespun hellscape, or just let “DOOMBA” randomize it all so they can get on with the ripping and tearing.

If you’ve got Roomba in hand but aren’t a DOOM fan, have no fear. We’ve seen plenty of hacks and mods for everyone’s favorite house-cleaning hockey puck which happen to be of the non-demonic variety. If you just can’t get enough DOOM, stick around for tomorrow’s 25th anniversary celebration article. You will want to copy the banner art and use it as your new desktop background.

Word Clock Don’t Need No Stencil Font

Word clocks use natural language to display the time. They’ve been in vogue in the last 20 years or so, as low-cost digital technology makes them particularly cost effective and easy to build for the average maker. The hardware and software is a solved problem, so presentation is everything. Luckily, [watsaig]’s effort does not disappoint.

The build began with a timeframe of just seven days — a narrow window given [watsaig]’s lack of experience with lasercutting and woodworking. Not content to let that get in the way, it was time to get to work. Wood was sourced from Amazon and designs laid out, before lasercutting began in earnest.

[watsaig] decided to fill all of the letters with epoxy to achieve a flat finished surface that also served as diffuser for the LEDs. To avoid using an unsightly stencil font, the centers (the cut out portion) of letters like O, A, and R had to be placed by hand. Unfortunately his turned out quite badly. When using a squeegee method to work epoxy into the letters, the inserts tended to shift, ruining the face plate.

Undeterred, the clock face was recreated from scratch, and it was determined that a pipette was a far more suitable tool, allowing the letters to be filled with epoxy without unduly disturbing the letter inserts. The final result is visually attractive, finished with a wonderful stain and giving a pleasing glow thanks the careful attention to diffusion and masking. The hidden Happy Birthday message may have been lost in the rush, but it’s the thought that counts, after all.

For a Continental take, check out this word clock in Catalan.

Portmanteau Spewing PunBot

When Python was created, [Guido van Rossum] knew that one day it would be fully realized and take its final form. Clearly, that day has arrived since there now exists a way to send a word query and receive a lengthy list of potential portmanteaus. Some may regard this as merely quaint, but it will be the most important thing to happen in binary until the singularity.

Perhaps we are overpromising a smidge, but it may be fun to spend an afternoon getting your own whimsicalibrated pun resource churning out some eye-roll-worthy word combos. The steps are broken up neatly and explained at a high level with links for more in-depth explanations so a novice can slog through it, but a whiz can wrap it up while the boss is looking the other way.

We truly live in the future, but we may continue writing our own brand of artisanal puns which are number one in someone’s book.