3D Printed Hardware Sorter Keeps It Simple

If you’re like us, you’ve got at least one bin dedicated to keeping the random hardware you just can’t bear to part with. In our case it’s mostly populated with the nuts and bolts left over after finishing up a car repair, but however it gets filled, it’s a mess. The degree to which you can tolerate this mess will vary, but for [EmGi], even a moderately untidy pile of bolts was enough to spur this entirely 3D-printed mechanical bolt sorter.

The elements of this machine bear a strong resemblance to a lot of the sorting mechanisms we’ve seen used on automated manufacturing and assembly lines. The process starts with a hopper full of M3 cap head bolts of varying lengths, which are collated by a pair of elevating platforms. These line up the bolts and lift them onto a slotted feed ramp, which lets them dangle by their heads and pushes them into a fixture that moves them through a 90° arc and presents them to a long sorting ramp. The ramp has a series of increasingly longer slots; bolts roll right over the slots until they find the right slot, where they fall into a bin below. Nuts can also feed through the process and get sorted into their own bin.

What we like about [EmGi]’s design is its simplicity. There are no motors, bearings, springs, or other hardware — except for the hardware you’re sorting, of course. The entire machine is manually powered, so you can just grab a handful of hardware and start sorting. True, it can only sort M3 cap head bolts, but we suspect the design could be modified easily for other sizes and styles of fasteners. Check it out in action in the video below.

Just because it’s simple doesn’t mean we don’t like more complicated hardware sorters, like the ones [Christopher Helmke] builds.

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Supercon 2024: Streaming Live

The 2024 Hackaday Supercon is on in Pasadena, but if you couldn’t make it to sunny California this year, don’t worry. We’ve got a live streams of the main stage talks, and all of the second track talks are being recorded and will be put up on the YouTube channel after the con.

If you’re watching from home and want to join the conversation, today might be a good time to join the official Hackaday Discord server.

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Don’t Forget Your Curve Tracer

As cheap microcontrollers have given us an impressive range of test equipment trinkets to play with, it’s easy to forget some of the old standabys. A curve tracer for example, the relatively simple circuit allowing the plotting of electronic component response curves on an oscilloscope. Lest we forget this useful device, here’s [Gary LaRocco] with a video describing one that’s so easy to build, anyone could do it.

It’s a simple enough premise, a low AC voltage comes from a mains transformer and is dropped down to the device under test through a resistor. The X and Y inputs of the ‘scope are configured to show the current and the voltage respectively, and the result is a perfect plot of the device’s IV curve. The best part is that it’s designed for in-circuit measurement, allowing it to be used for fault-finding. There’s a demonstration at the end with a variety of different parts, lest we needed any reminder as to how useful these devices can be.

The cost of one of these circuits is minimal, given that the transformer is likely to come from an old piece of consumer electronics. It’s not the first simple curve tracer we’ve seen, but we hope it will give you ideas. The video is below the break.

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The Tsushin Booster – A PC Engine Modem Add-on With A Twist

Sometimes, hardware projects get cancelled before they have a chance to make an impact, often due to politics or poor economic judgment. The Tsushin Booster for the PC Engine is one such project, possibly the victim of vicious commercial games between the leading Japanese console manufacturers at the tail end of the 1980s. It seems like a rather unlikely product: a modem attachment for a games console with an added 32 KB of battery-backed SRAM. In addition to the bolt-on unit, a dedicated software suite was provided on an EPROM-based removable cartridge, complete with a BASIC interpreter and a collection of graphical editor tools for game creation.

Internally, the Tsushin booster holds no surprises, with the expected POTS interfacing components tied to an OKI M6826L modem chip, the SRAM device, and what looks like a custom ASIC for the bus interfacing.

It was, however, very slow, topping out at only 1200 Baud, which, even for the period, coupled with pay-by-minute telephone charges, would be a hard sell. The provided software was clearly intended to inspire would-be games programmers, with a complete-looking BASIC dialect, a comms program, a basic sprite editor with support for animation and even a map editor. We think inputting BASIC code via a gamepad would get old fast, but it would work a little better for graphical editing.

PC Engine hacks are thin pickings around these parts, but to understand a little more about the ‘console wars’ of the early 1990s, look no further than this in-depth architectural study. If you’d like to get into the modem scene but lack original hardware, your needs could be satisfied with openmodem. Of course, once you’ve got the hardware sorted, you need some to connect to. How about creating your very own dial-up ISP?

How Purdue Hackers Made A Big Sign That They’re Really Proud Of

Let’s say you’ve got a fun little organization that does things together under a collective branding or banner. Maybe you want to celebrate that fact with some visually appealing signage? Well, that’s pretty much how [Jack] of the Purdue Hackers felt, so he and the gang put together a sizable logo sign to advertise their makerspace.

[Jack] explains that The Sign, as it is known, embodies the spirit of the Purdue Hackers. Basically, it’s about making something cool and sharing it with the world. He then outlines how they came to develop a “shining monument” to their organization with the use of LEDs and 3D printed components. The blog post explains how the group began with small prototypes, before stepping up to build a larger version for display in their makerspace window. It also chronicles the twists and turns of the project, including budget snarls and PCB errors that threatened to derail everything.

Ultimately, though, the Purdue Hackers prevailed, and The Sign has been shining bright ever since. Files are on GitHub for the curious, because it’s all open source! Meanwhile, if you’ve been cooking up your own neat signage projects, don’t hesitate to drop us a line!

An RP2040-based PC-FX Development Cartridge

[David Shadoff] has a clear soft spot for the NEC console systems and has been collecting many tools and data about them. When developing with these old systems, having a way to upload code quickly is a real bonus, hence the creation of the PC-FX Dev Cart. Based on the Raspberry Pi RP2040, the custom cartridge PCB has everything needed to run software uploadable via a USB-C connection.

While the PC-FX is a CDROM-based system, it does sport a so-called FX-BMP or backup memory port cartridge slot, which games can use to save state and perform other special functions. Under certain circumstances, the PC-FX can be instructed to boot from this memory space, and this cartridge project is intended to enable this. Having a quick way to upload and execute code is very useful when exploring how these old systems work, developing new applications, or improving the accuracy of system emulators. The original FX-BMP cartridge has little more inside than a supercapacitor-backed SRAM and a custom interfacing IC, and of course, it would be quite a hassle to use this to develop custom code.

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A Neat Trick To 3D Print With Fewer Warping Issues

Warping! It messes up your 3D printed parts, turning them into a useless, dimensionally-inaccurate mess. You can design your parts around it, or try and improve your printer in various ways. Or, you can check out some of the neat tricks [Jan] has to tackle it.

The basic concept is a particularly valuable one. [Jan] notes that ABS and PLA are relatively compatible. In turn, he found that printing ABS parts on top of a thin layer of PLA has proven a great way to improve bed adhesion and reduce warping. He’s extended this technique further to other material combinations, too. The trick is to find two materials that adhere well to each other, where one is better at adhering to typical print beds. Thus, one can be used to help stick the other to the print bed. [Jan] also explains how to implement these techniques with custom G-Code and manual filament changes.

We’ve been discussing the issue of warping prints quite often of late. It’s a common problem we all face at one time or another! Video after the break.

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